Disassembly [11/2015 - 12/2018]: Procedure

See step  2

1. Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.

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2. Disconnect the fuel pump harness connector.
3. Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

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4. Disengage the claw and clamp and disconnect the fuel pump filter hose from the No. 1 fuel sub-tank.

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5. Disengage the 2 claws and remove the fuel filter and fuel pump with filter assembly from the No. 1 fuel sub-tank.

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   NOTE:

   Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

   Refer to PRECAUTION [11/2015 - 12/2018]

6. Remove the 2 springs from the fuel suction plate shafts.

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7. Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protective Tape

8. Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump with filter assembly from the fuel filter.

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   *a	Fuel Filter
   *b	Suction filter
   *c	Tube
   *d	Protective Tape

   NOTE:

   • Do not damage the fuel filter or suction filter.
   • Do not remove the suction filter from the fuel pump with filter assembly.
   • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

     Refer to PRECAUTION [11/2015 - 12/2018]

9. Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump with filter assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

10. Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    *1	O-ring
    *2	Fuel Pump Spacer
    *a	5.0 mm (0.197 in.)

    NOTE:

    Be careful not to damage the sealing surface.

    HINT: 

    If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.