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Reassembly [06/2016 - ]: Procedure

  1. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY 
    1. Install the No. 2 fuel delivery pipe sub-assembly to the intake manifold with the 3 clamps. (for Automatic Transmission)
      GTY705298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 fuel delivery pipe sub-assembly to the intake manifold with the 2 clamps. (for Manual Transmission)
      TEXT IN ILLUSTRATION

      *A for Automatic Transmission
      *B for Manual Transmission
  2. INSTALL FUEL DELIVERY PIPE (for Bank 2) 
    1. Apply a gasoline to the contact surfaces of the new O-ring on each fuel injector assembly.
    2. Install a new O-ring to each fuel injector assembly.
    3. Install the fuel injector assembly to the intake manifold with fuel delivery pipe.
      NOTE:
      • Do not damage the fuel injector assembly or the O-ring.
      • Do not twist the O-ring.
    4. Install the fuel delivery pipe with the 2 bolts.
      GTY686437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      TEXT IN ILLUSTRATION

      *A for Automatic Transmission
      *B for Manual Transmission
    5. Check that the fuel injectors rotate smoothly.
      NOTE:

      If the fuel injectors do not rotate smoothly, the probable cause is incorrect installation of the O-rings. Replace the O-rings.

    6. Position the fuel injector connector outward.
  3. INSTALL FUEL DELIVERY PIPE (for Bank 1) 

    HINT: 

    Use the same procedure described for the fuel delivery pipe (for bank 2).

  4. INSTALL CAP (for Automatic Transmission) 
    1. Install the clamp and cap to the intake manifold.
      GTY723266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL PURGE VALVE 
    1. Connect the No. 1 fuel vapor feed hose to the intake manifold.
      GTY734665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A for Automatic Transmission
      *B for Manual Transmission
    2. Install the nut and purge valve to the intake manifold.
      GTY708502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf) 

      TEXT IN ILLUSTRATION

      *A for Automatic Transmission
      *B for Manual Transmission
  6. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR 
    1. Apply engine oil to the contact surfaces of the new O-ring on manifold absolute pressure sensor.
    2. Install a new O-ring to the manifold absolute pressure sensor.
      GTY720956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the manifold absolute pressure sensor to the intake manifold with the bolt.

      for Automatic Transmission 

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

      for Manual Transmission 

      Torque: 3.4 N*m (35 kgf*cm, 30 in.*lbf) 

      TEXT IN ILLUSTRATION

      *A for Automatic Transmission
      *B for Manual Transmission
      GTY696780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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