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Back Door Glass: Installation: Installation

  1. INSTALL NO. 2 BACK DOOR GLASS SPACER 
    1. Apply Primer G to the installation part of a new No. 2 back door glass spacer.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new No. 2 back door glass spacer onto the back window fix glass, as shown in the illustration.
      Fig 1: Identifying Marking For Spacer Pasting
      GTY236009Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Spacer Pasting
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  2. INSTALL NO. 1 BACK DOOR GLASS SPACER 

    HINT: 

    Use the same procedure for the No. 1 spacer and No. 2 spacer.

  3. INSTALL NO. 2 BACK WINDOW LOWER MOLDING 
    1. Apply Primer G to the installation part of a new No. 2 back window lower molding.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new back window lower molding onto the back window fix glass, as shown in the illustration.
      Fig 2: Identifying Back Window Fix Glass, Lower Molding, Edge Of Curved Surface And Dimensions
      GTY219618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Edge of Curved Surface

      Standard Dimension

      Item Dimension
      a -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      b 5.7 to 8.3 mm (0.224 to 0.326 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  4. INSTALL NO. 2 BACK WINDOW OUTSIDE MOLDING LH 
    1. Apply Primer G to the installation part of a new NO. 2 back window outside molding LH.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new NO. 2 back window outside molding LH onto the back window fix glass, as shown in the illustration.
      Fig 3: Identifying Back Window Fix Glass, No. 2 Back Window Outside Molding LH & Dementions
      GTY232411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Molding Pasting

      Standard Dimension

      Item Dimension
      a 2.0 mm (0.0787 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  5. INSTALL NO. 2 BACK WINDOW OUTSIDE MOLDING RH 

    HINT: 

    Use the same procedure for the LH side and RH side.

  6. INSTALL NO. 2 BACK DOOR GLASS ADHESIVE DAM 
    1. Apply Primer G to the installation part of a new NO. 2 back door glass adhesive dam.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new NO. 2 back door glass adhesive dam onto the back window fix glass, as shown in the illustration.
      Fig 4: Identifying No. 2 Back Door Glass Marking For Dam Pasting
      GTY236782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Dam Pasting
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  7. INSTALL BACK WINDOW FIX GLASS 
    1. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 5: Identifying Brush, Primer M, Adhesive & Precautions For Coating With Primer M
      GTY229810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brush *2 Primer M
      *3 Adhesive - -
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.
      Fig 6: Applying Primer G to Adhesive
      GTY225100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      • Apply Primer G onto the ceramic notches.
      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    3. Apply adhesive to the back window fix glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 7: View Of Windshield Glass Adhesive Application
        GTY215736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension

        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT: 

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window fix glass as shown in the illustration.
        Fig 8: Installing Back Window Fix Glass
        GTY219256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Ceramic Notch - -
    4. Install the back window fix glass.
      1. Using suction cups, engage the 2 clips to install the back window fix glass.
        NOTE:
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and back window fix glass.
      2. Lightly press the front surface of the back window fix glass to ensure that the back window fix glass is securely fit to the vehicle body.

        HINT: 

        Press the back window fix glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

        HINT: 

        Apply adhesive onto the glass rim.

      4. Hold the back window fix glass using protective tape until applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle within the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. Connect the 2 connectors.
      Fig 9: Identifying Connectors
      GTY226954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY 
    1. for Back Window Fix Glass:
      1. Install the back door outside garnish sub-assembly. Refer to INSTALLATION - Step 5 .
  9. INSTALL NO. 2 BACK WINDOW GLASS SPACER 
    1. Apply Primer G to the installation part of a new No. 2 back window glass spacer.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.
      Fig 10: Identifying Back Door Glass & No. 2 Back Window Glass Spacer
      GTY234468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Edge of Curved Surface
      *2 Back Window Glass Spacer

      Standard Dimension

      Item Dimension
      a 69.0 mm (2.716 in.)
      b 66.1 mm (2.602 in.)
      c 48.7 mm (1.917 in.)
      d 49.7 mm (1.956 in.)
      e 69.9 mm (2.752 in.)
      f 89.9 mm (3.539 in.)
      NOTE:
      • RH and LH spacers are different parts.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  10. INSTALL NO. 1 BACK WINDOW GLASS SPACER 

    HINT: 

    Use the same procedure for the No. 1 spacer and No. 2 spacer.

  11. INSTALL NO. 1 BACK WINDOW LOWER MOLDING 
    1. Apply Primer G to the installation part of a new NO. 1 back window lower molding.
      Fig 11: Identifying No. 1 Back Window Lower Molding Primer G Application Dimensions
      GTY220055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Item Dimension
      a 3.0 to 7.0 mm (0.118 to 0.275 in.)

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new NO. 1 back window lower molding onto the back door glass, as shown in the illustration.
      Fig 12: Identifying No. 1 Back Window Lower Molding Marks
      GTY235609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Molding Installation

      Standard Dimension

      Item Dimension
      a 0.3 to 3.3 mm (0.0118 to 0.129 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  12. INSTALL NO. 1 BACK WINDOW OUTSIDE MOLDING LH 
    1. Apply Primer G to the installation part of a new NO. 1 back window outside molding LH.
      Fig 13: Identifying No. 1 Back Window Outside Molding LH Print Mark
      GTY224620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Print Mark

      Standard Dimension

      Item Dimension
      a 8.0 to 12.0 mm (0.315 to 0.472 in.)

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new NO. 1 back window outside molding LH onto the back door glass, as shown in the illustration.
      Fig 14: Identifying No. 1 Back Window Outside Molding LH Onto The Back Door Glass
      GTY221896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Item Dimension
      a 8.5 to 11.5 mm (0.334 to 0.452 in.)
      b 4.0 mm (0.157 in.)
      c 8.0 to 14.0 mm (0.315 to 0.551 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  13. INSTALL NO. 1 BACK WINDOW OUTSIDE MOLDING RH 

    HINT: 

    Use the same procedure for the LH side and RH side.

  14. INSTALL NO. 1 BACK DOOR GLASS ADHESIVE DAM 
    1. Apply Primer G to the installation part of a new NO. 1 back door glass adhesive dam.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. Install the new NO. 1 back door glass adhesive dam onto the back door glass, as shown in the illustration.
      Fig 15: Identifying No. 1 Back Door Glass Adhesive Dam And Primer G Application Points
      GTY215936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Dam Installation

      Standard Dimension

      Item Dimension
      a 10.2 mm (0.401 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  15. INSTALL BACK DOOR GLASS 
    1. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 16: Identifying Back Door Glass Primer M Application Points
      GTY221940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brush *2 Primer M
      *3 Adhesive - -
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.
      Fig 17: Identifying Application Area Of The Adhesive With Primer G, Ceramic Notch & Standard Demensions
      GTY236688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Ceramic Notch - -

      Standard Dimension

      Item Dimension
      a 14.0 mm (0.551 in.)
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      • Apply Primer G onto the ceramic notches.
      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    3. Apply adhesive to the back door glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 18: View Of Windshield Glass Adhesive Application
        GTY215736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension

        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT: 

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back door glass as shown in the illustration.
        Fig 19: Identifying Adhesive To The Back Door Glass & Ceramic Notch
        GTY210993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Ceramic Notch - -

        Standard Dimension

        Item Dimension
        a 4.8 mm (0.189 in.)
    4. Install the back door glass.
      1. Using suction cups, engage the 2 clips to install the back door glass.
        Fig 20: Identifying Back Door Glass And Clips
        GTY220742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and back door glass.
      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        HINT: 

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
        Fig 21: Removing Adhesive
        GTY211799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        Apply adhesive onto the glass rim.

      4. Hold the back door glass using protective tape until applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle within the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. Connect the 2 connectors.
      Fig 22: Identifying Rear Wiper Motor Connectors
      GTY231778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  17. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper) 
    1. for Back Door Glass:
      1. Install the rear wiper motor assembly. Refer to INSTALLATION - Step 1 .
  18. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper) 
    1. for Back Door Glass:
      1. Install the rear wiper motor grommet. Refer to INSTALLATION - Step 7 .
  19. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) 
    1. for Back Door Glass:
      1. Install the rear wiper arm and blade assembly. Refer to INSTALLATION - Step 8 .
  20. INSTALL REAR WIPER ARM HEAD CAP (w/ Rear Wiper) 
    1. for Back Door Glass:
      1. Install the rear wiper arm head cap. Refer to INSTALLATION - Step 9 .
  21. INSTALL REAR SPOILER ASSEMBLY  . Refer to INSTALLATION - Step 4
  22. INSTALL BACK DOOR TRIM BOARD  . Refer to REASSEMBLY - Step 22
  23. INSTALL BACK DOOR TRIM BOARD ASSEMBLY  . Refer to REASSEMBLY - Step 23
  24. INSTALL BACK DOOR SIDE GARNISH LH  . Refer to REASSEMBLY - Step 24
  25. INSTALL BACK DOOR SIDE GARNISH RH  . Refer to REASSEMBLY - Step 25
  26. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY  . Refer to REASSEMBLY - Step 26
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