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Fuel Pump: Disassembly: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  See step  4
  2. REMOVE FUEL PUMP 
    1. Release the claw and disconnect the fuel pump filter hose.
      Fig 1: Locating Fuel Pump Filter Hose
      GTY194606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.
      Fig 2: Identifying E-Ring And Tube
      GTY238412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not separate the tube indicated in the illustration. Refer to PRECAUTION .

    3. Disconnect the fuel pump harness connector.
      Fig 3: Locating Fuel Pump Harness Connector
      GTY190271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the wire harness.

    4. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.
      Fig 4: Identifying No. 1 Fuel Suction Support Claws
      GTY193385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.
      Fig 5: Identifying Fuel Pump Filter Claws
      GTY193386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the fuel pump filter.
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
    6. Disconnect the fuel pump harness connector.
      Fig 6: Locating Fuel Pump Connector
      GTY163839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the O-ring from the fuel pump.
      Fig 7: Identifying Fuel Pump O-Ring
      GTY178340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002