Steering Column Assembly: Reassembly: Reassembly

NOTE:

When using a vise, do not overtighten it.

INSTALL STEERING LOCK ACTUATOR ASSEMBLY (w/ Smart Key System)
1. Secure the steering column assembly in a vise.
2. Temporarily install the steering lock actuator assembly to the steering column assembly with a new tapered-head bolt.
  
  Fig 1: Identifying Steering Lock Actuator Assembly Tapered-Head Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Be sure to use a new tapered-head bolt.
3. Tighten the tapered-head bolt until the bolt head breaks off.
INSTALL UNLOCK WARNING SWITCH ASSEMBLY (w/o Smart Key System)
1. Engage the 2 claws to install the unlock warning switch onto the steering column upper bracket.
  
  Fig 2: Installing Ignition Switch Lock Cylinder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Slide the unlock warning switch in the direction shown by the arrow in the illustration to install it.

INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Key System)

Make sure that the ignition switch lock cylinder assembly is in the ACC position.

Fig 3: Installing Ignition Switch Lock Cylinder Assembly In ACC Position (w/o Smart Key System)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*a	ACC
*b	LOCK

Install the ignition switch lock cylinder assembly to the steering lock sub-assembly.
Make sure that the ignition switch lock cylinder assembly is securely installed.

INSTALL SOLENOID WIRE (w/o Smart Key System)
1. Install the solenoid wire to the steering column upper bracket.
  
  Fig 4: Identifying Solenoid Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL KEY INTERLOCK SOLENOID (w/o Smart Key System)
1. Connect the solenoid wire connector to the key interlock solenoid.
  
  Fig 5: Locating Key Interlock Solenoid Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the key interlock solenoid to the steering column upper bracket with the 2 screws.
  
  Fig 6: Identifying Key Interlock Solenoid Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (w/o Smart Key System)
1. Install the ignition or starter switch assembly to the steering column upper bracket with the 2 screws.
  
  Fig 7: Identifying Ignition Or Starter Switch Assembly Mounting Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the solenoid wire connector to the ignition or starter switch assembly.
  
  Fig 8: Identifying Solenoid Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Make sure that the solenoid wire runs securely through the gap of the steering column upper bracket as shown in the illustration.
  
  Fig 9: Identifying Solenoid Wire Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT STEERING LOCK OPERATION (w/o Smart Key System) See step 2
INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY (w/o Smart Key System)
1. Secure the steering column assembly in a vise.
2. Temporarily install the steering column upper with switch bracket assembly to the steering column assembly with a new tapered-head bolt.
  
  Fig 10: Identifying Steering Column Upper With Switch Bracket Assembly Tapered-Head Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Be sure to use a new tapered-head bolt.
3. Tighten the tapered-head bolt until the bolt head breaks off.