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Transfer Assembly: Installation: Installation

  1. INSTALL TRANSFER ASSEMBLY 
    1. Install the 4 new transfer and transaxle setting stud bolts onto the automatic transaxle positions shown in the illustration.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

      NOTE:

      Install the sealed side of the stud bolt onto the automatic transaxle.

      Fig 1: Identifying Transfer & Transaxle Setting Stud Bolts At Automatic Transaxle
      GTY300468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Stud Bolt A *2 Stud Bolt B
      *a Stud Bolt A Position *b Stud Bolt B Position
      *c 22 mm (0.866 in.) *d 25 mm (0.984 in.)
      *e 5 mm (0.197 in.) - -
    2. Install the transfer onto the automatic transaxle with the 8 nuts.

      Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf) 

      NOTE:
      • Install the transfer to the automatic transaxle horizontally.
      • Do not touch the transfer oil seals during installation.
  2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY  . Refer to INSTALLATION - Step 10
  3. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY  . Refer to INSTALLATION - Step 11
  4. INSTALL TRANSFER STIFFENER PLATE RH 
    1. Install the transfer stiffener plate RH with the 4 bolts.
      Fig 2: Identifying Bolts And Transfer Stiffener Plate RH
      GTY286813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Bolt B 

      Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf) 

  5. CONNECT ENGINE WIRE  . Refer to INSTALLATION - Step 13
  6. CONNECT BREATHER PLUG HOSE  . Refer to INSTALLATION - Step 14
  7. INSTALL MANIFOLD STAY  . Refer to INSTALLATION - Step 10
  8. INSTALL STARTER ASSEMBLY  . Refer to INSTALLATION - Step 1
  9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 

    Refer to INSTALLATION, ENGINE 2GR-FE