LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2012 >> Sienna Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Window / Glass (Service Information) >> Back Door Glass >> Installation >> Installation

Back Door Glass: Installation: Installation

  1. INSTALL NO. 2 BACK WINDOW GLASS SPACER 
    1. Apply Primer G to the installation part of the No. 2 back window glass spacer.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Install a new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.
      Fig 1: Identifying No. 2 Back Window Glass Spacer
      GTY305239Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Spacer Installation
      NOTE:
      • RH and LH spacers are different parts.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  2. INSTALL NO. 1 BACK WINDOW GLASS SPACER 

    HINT: 

    Use the same procedure for the RH side and LH side.

  3. INSTALL BACK DOOR GLASS SPACER 
    1. Apply Primer G to the installation part of the back window glass spacer.

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. Install 4 new back door glass spacers onto the back door glass, as shown in the illustration.
      Fig 2: Identifying Back Door Glass Spacer
      GTY303825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Marking for Spacer Installation
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  4. INSTALL BACK WINDOW LOWER MOULDING 
    1. Apply primer to the installation part of the back window lower moulding.
      Fig 3: Identifying Back Window Lower Moulding Primer Applying Areas
      GTY295512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area Dimension
      a 3.0 mm (0.118 in.)
      NOTE:

      Do not apply too much primer.

    2. Install a new back window lower moulding onto the back door glass, as shown in the illustration.
      NOTE:

      Allow the primer to dry for 3 minutes or more.

  5. INSTALL BACK WINDOW OUTSIDE MOULDING 
    1. Apply primer to the installation part of the back window outside moulding.
      Fig 4: Identifying Back Window Outside Moulding Primer Applying Areas
      GTY298348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area Dimension
      a 3.3 mm (0.130 in.)
      NOTE:

      Do not apply too much primer.

    2. Install a new back window outside moulding onto the back door glass, as shown in the illustration.
      NOTE:

      Allow the primer to dry for 3 minutes or more.

  6. INSTALL BACK DOOR GLASS 
    1. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 5: Identifying Back Door Glass Installation Surface With Primer M
      GTY296668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Primer M *2 Adhesive
      *3 Brush - -
      *a CORRECT *b WRONG
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.
      Fig 6: Identifying Back Door Glass Application Area With Primer G
      GTY298740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Back Side - -

      Standard Dimension

      Item Dimension
      a 14.0 mm (0.551 in.)
      b 22.0 mm (0.866 in.)
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      • Apply Primer G onto the ceramic notches.
      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    3. Apply adhesive to the back door glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 7: Cutting Off Tip Of Cartridge Nozzle
        GTY225760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension

        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT: 

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with cartridge.
      3. Apply adhesive to the back door glass as shown in the illustration.
        Fig 8: Identifying Back Door Glass Adhesive Applying Areas
        GTY303107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *a Back Side - -

        Standard Dimension

        Item Dimension
        a 8.0 mm (0.315 in.)
        b 16.0 mm (0.630 in.)
    4. Install the back door glass.
      1. Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).
        Fig 9: Identifying Back Door Glass Matchmarks
        GTY300896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Matchmark
      2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using suction cups, engage the 4 clips to install the back door glass (when glass with all clips is used).
        Fig 10: Identifying Back Door Glass & Clips
        GTY300491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and back door glass.
      4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        HINT: 

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      5. Using a scraper, remove any excess or protruding adhesive.
        Fig 11: Removing Excess Or Protruding Adhesive Using Scraper
        GTY298265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Adhesive

        HINT: 

        Apply adhesive onto the glass rim.

      6. Hold the back door glass using protective tape until applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle within the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. Connect the connectors.
  7. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  8. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY 

    Refer to INSTALLATION

scientia non olet · About LEMON Manuals