Quarter Window Glass: Installation: Installation

1. Clean the outer edges of the quarter window assembly with a non-residue solvent.
   Fig 1: Cleaning Outer Circumference Of Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not touch the glass surface after cleaning it.
   • Be careful not to damage the glass or clips.

1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.
   Fig 2: Identifying Primer M And Adhesive Application Points

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Brush	*2	Primer M
   *3	Adhesive	*4	Edge of Curved Surface

   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
2. Using a brush or a sponge, apply Primer G to the contact surface of the quarter window glass.
   Fig 3: Identifying Primer G Application Points

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Ceramic Notch x 20

   -

   -

   Item	Dimension
   a	11.0 mm (0.433 in.)
   b	19.0 mm (0.748 in.)

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

   NOTE:

   • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Apply adhesive to the quarter window assembly.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.
      Fig 4: Identifying Adhesive Application Dimensions

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Item	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the quarter window glass as shown in the illustration.
      Fig 5: Identifying Adhesive On Quarter Window Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1

      Ceramic Notch x 20

      -

      -

4. Install the quarter window glass to the vehicle body.
   1. Position the quarter window glass so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used).
      Fig 6: Identifying Matchmarks

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1

      Matchmark

   2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body (when a window with missing clips is used).

      HINT: 

      Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

   3. Engage the 3 clips to install the quarter window glass (when a window without missing clips is used used).
      Fig 7: Identifying Quarter Window Clips

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Check that the clips are attached to the body correctly.
      • Check the clearance between the body and glass.
   5. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.
   6. Using a scraper, remove any excess or protruding adhesive.
      Fig 8: Removing Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Apply adhesive onto the glass rim.

      NOTE:

      Do not drive the vehicle within the time described in the table below.

      Minimum Time

      Temperature	Minimum Time prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

5. for RH Side:
   1. Connect each connector.

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

for LH side: Refer to INSTALLATION - Step 37 .

for RH side: Refer to INSTALLATION - Step 47 .