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Generator Cable: Removal: Removal

  1. PRECAUTION 

    HINT: 

    Refer to PRECAUTION

  2. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type)  . Refer to REMOVAL - Step 1
  3. REMOVE REAR DECK FLOOR BOX  . Refer to REMOVAL - Step 2
  4. REMOVE REAR NO. 3 FLOOR BOARD  . Refer to REMOVAL - Step 3
  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  6. REMOVE SERVICE PLUG GRIP  . Refer to REMOVAL - Step 6
  7. REMOVE FRONT SPOILER COVER (w/ Front Spoiler) 
  8. REMOVE ENGINE UNDER COVER (w/ Cover) 
  9. REMOVE NO. 1 ENGINE UNDER COVER 
  10. DRAIN COOLANT (for Engine)  . Refer to REPLACEMENT - Step 2
  11. DRAIN COOLANT (for Inverter)  . Refer to REPLACEMENT - Step 3
  12. REMOVE RADIATOR SUPPORT OPENING COVER  . Refer to REMOVAL - Step 1
  13. REMOVE NO. 1 INVERTER BRACKET  . Refer to REMOVAL - Step 12
  14. DISCONNECT ENGINE ROOM MAIN WIRE  . Refer to REMOVAL - Step 13
  15. REMOVE INVERTER TERMINAL COVER  . Refer to REMOVAL - Step 14
  16. CHECK TERMINAL VOLTAGE  . Refer to REMOVAL - Step 15
  17. DISCONNECT FRAME WIRE  . Refer to REMOVAL - Step 16
  18. DISCONNECT HIGH VOLTAGE CABLE OF FRONT TRANSAXLE  . Refer to REMOVAL - Step 17
  19. DISCONNECT NO. 2 ENGINE WIRE  . Refer to REMOVAL - Step 18
  20. INSTALL INVERTER TERMINAL COVER  . Refer to REMOVAL - Step 19
  21. DISCONNECT NO. 2 ENGINE ROOM WIRE  . Refer to REMOVAL - Step 20
  22. DISCONNECT WATER HOSE  . Refer to REMOVAL - Step 21
  23. REMOVE INVERTER WITH CONVERTER ASSEMBLY  . Refer to REMOVAL - Step 22
  24. REMOVE INVERTER RESERVE TANK ASSEMBLY  . Refer to REMOVAL - Step 46
  25. REMOVE INVERTER TRAY BRACKET  . Refer to REMOVAL - Step 47
  26. REMOVE RADIATOR PIPE 
    1. Disconnect the clamps, No. 1 radiator hose, No. 4 water by-pass hose and No. 3 radiator hose.
      Fig 1: Identifying Radiator Pipe, No. Hose, No. Bypass Hose, No. Radiator Hose & Clamps
      GTY221400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and radiator pipe.
  27. REMOVE GENERATOR CABLE 
    NOTE:

    Wear insulated gloves.

    1. Disconnect the generator cable clamp from the motor cable bracket.
      Fig 2: Identifying Generator Cable Clamp & Motor Cable Bracket
      GTY229766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and slide the generator cable connector shell back.
      Fig 3: Identifying Cable Connector Bolts
      GTY213337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 2 claws to remove the terminal cap.
      Fig 4: Identifying Terminal Cap & Claws
      GTY230251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 bolts and generator cable from the hybrid transaxle assembly.
      Fig 5: Identifying Generator Cable & Hybrid Transaxle Assembly & Bolts
      GTY230527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002