Oil Pump: Installation: Installation

1. Install the oil pump with the 3 bolts.
   Fig 1: Locating Bolts And Oil Pump Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.
2. Apply a continuous bead of seal packing (Diameter 4.0 mm (0.157 in.)) as shown in the illustration.
   Fig 2: Applying A Continuous Bead Of Seal Packing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Seal packing

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

   NOTE:

   • Remove any oil from the contact surfaces.
   • Install the oil pan within 3 minutes after applying seal packing.
   • Do not start the engine for at least 2 hours after installing the oil pan.
3. Install the No. 2 oil pan with the 10 bolts and 2 nuts.
   Fig 3: Locating Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Temporarily install the crankshaft pulley bolt.
2. Turn the crankshaft counterclockwise to position the timing gear key to the 9 o'clock position.
   Fig 4: Identifying Crankshaft Pulley Bolt And Timing Gear Key

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the drive shaft so that the cutout faces the 12 o'clock position.
4. Align the yellow mark links with the timing marks of each gear as shown in the illustration.
   Fig 5: Aligning Yellow Mark Links With Timing Marks Of Each Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Front
   *2	Mark Plate (Yellow)
   *3	Timing Mark
   *4	Oil Pump Drive Gear
   *5	Oil Pump Drive Shaft Gear

   HINT: 

   Be sure to position the mark plate at the front of the engine.

5. Install the sprockets onto the crankshaft and oil pump shaft with the chain on the gears.
6. Temporarily tighten the oil pump drive shaft gear with the nut.
7. Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.
   Fig 6: Inserting Damper Spring Into Adjusting Hole

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

8. Temporarily tighten the crankshaft pulley with the bolt.
9. Using SST, install the oil pump drive shaft gear nut while holding the crankshaft pulley.
   Fig 7: Removing/Installing Oil Pump Drive Shaft Sprocket Nut While Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09213-58014 
     • 91551-80840
   • SST: 09330-00021 

   Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

10. Remove the crankshaft pulley and bolt.

1. Install the crankshaft timing sprocket.
   Fig 8: Identifying Crankshaft Timing Sprocket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge.
   Fig 9: Tapping Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09223-22010 
   NOTE:

   • Keep the lip free from foreign matter.
   • Do not tap on the oil seal at an angle.
   • Make sure that the oil seal edge does not stick out of the timing chain case.

   HINT: 

   Tap in the oil seal so that it is positioned within 1.0 mm from the edge of the timing chain case.

2. Apply MP grease to the lip of the oil seal.

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head, and cylinder block.
   Fig 10: View Of Timing Chain Cover Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install 3 new O-rings.
   Fig 11: View Of O-Rings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply seal packing as shown in the illustration.
   Fig 12: Applying Seal Packing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Seal packing

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

   Seal diameter

   5.0 mm (0.197 in.)

   NOTE:

   • Remove any oil from the contact surfaces.
   • Install the chain cover within 3 minutes after applying seal packing.
   • Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
4. Apply seal packing to the timing chain cover in a line as shown in the following illustration.
   NOTE:

   • When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
   • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
   • Do not start the engine for at least 2 hours after installation.
   Fig 13: Installing Chain Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Seal Packing

   Item	Seal Packing
   Dashed line	Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
   Continuous line
   Alternate long and short dashed line	Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

   Application Specification

   Area	Seal Packing Diameter	Distance from Edge of Cover to:	Seal Packing Application Length	Distance from Top of Cover to Top of Seal Packing
   Dashed line	2.5 to 3.0 mm (0.0984 to 0.118 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
   Continuous line	4.5 to 5.5 mm (0.177 to 0.217 in.) or 7.0 to 8.0 mm (0.276 to 0.315 in.)	-	-	-
   Alternate long and short dashed line	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-
   A - A	2.5 to 3.0 mm (0.0984 to 0.118 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
   B - B	4.5 to 5.5 mm (0.177 to 0.217 in.)	Opposite edge of seal packing 5.0 mm (0.197 in.)	-	-
   C - C	7.0 to 8.0 mm (0.276 to 0.315 in.)	Opposite edge of seal packing 7.5 mm (0.295 in.)	-	-
   F	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	15.5 mm (0.610 in.)	50.4 mm (1.98 in.)
   G	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	10.3 mm (0.406 in.)	143.1 mm (5.63 in.)
   H	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	19.5 mm (0.768 in.)	153.4 mm (6.04 in.)
   I	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	16.0 mm (0.630 in.)	385.8 mm (1.27 ft.)
   J	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	18.6 mm (0.732 in.)	51.4 mm (2.02 in.)
   K	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	25.3 mm (0.996 in.)	121.9 mm (4.80 in.)
   L	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	25.8 mm (1.02 in.)	147.2 mm (5.80 in.)
   M	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	5.1 mm (0.201 in.)	173.0 mm (6.81 in.)
   N	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	14.6 mm (0.575 in.)	385.8 mm (1.27 ft.)
   O	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-

   NOTE:

   • When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
   • Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
   • After applying seal packing to the timing chain cover, install the engine mounting bracket and oil filter bracket within 10 minutes.
   • Do not add engine oil for at least 2 hours after installation.
5. Clean the bolt and fitting hole.
6. Install the timing chain cover.
7. Temporarily tighten the engine mounting bracket RH with the 3 bolts.
   Fig 14: Identifying Engine Mounting Bracket RH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Install the mounting bracket within 10 minutes after installing the chain cover.
   • Do not start the engine for at least 2 hours after installation.

   Bolt Length

   Item	Length
   Bolt	80 mm (3.15 in.)

8. Install 2 new O-rings.
   Fig 15: View Of O-Rings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Temporarily tighten the oil filter bracket with the 4 bolts.
   Fig 16: Identifying Oil Filter Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Install the oil filter bracket within 10 minutes after installing the chain cover.
   • Do not start the engine for at least 2 hours after installation.

   Bolt Length

   Item	Length
   Bolt	35 mm (1.38 in.)

10. Install the timing chain cover with the 25 bolts and seal washer as shown in the illustration.
    Fig 17: Installing Timing Chain Cover With Bolts And Seal Washer

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION
    
    

    *1

    Seal Washer

    -

    -

    Bolt A, E, F 

    Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) 

    Bolt B, C 

    Torque: 51 N*m (520 kgf*cm, 38 ft.*lbf) 

    Bolt D 

    Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    NOTE:

    • Apply adhesive 1324 to screw part of the bolt F.
    • When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
    • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying the seal packing.
    • Do not add engine oil for at least 2 hours after installing the chain cover.
    • Do not start the engine for at least 2 hours after installing the chain cover.

    Bolt Length

    Item	Length
    Bolt A, F	35 mm (1.38 in.)
    Bolt B	55 mm (2.16 in.)
    Bolt C	80 mm (3.15 in.)
    Bolt D	40 mm (1.57 in.)
    Bolt E	55 mm (2.16 in.)

Refer to INSTALLATION - Step 13