Back Window Glass: Installation: Installation

1. Using a brush or sponge, coat the application area of the 2 No. 2 back window glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT: 

   If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

2. Install 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

   HINT: 

   Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

   Fig 1: Identifying Back Window Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	14.1 mm (0.555 in.)
   b	40.0 mm (1.57 in.)

1. Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.
   Fig 2: Identifying No. 1 Back Window Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Only 2-piece type No. 1 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

1. Using a brush or sponge, coat the application area of the back window glass adhesive dam with Primer G.
   Fig 3: Identifying Back Window Glass Adhesive Dam Center Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	6.1 mm (0.240 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT: 

   If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

1. Using a brush or sponge, coat the application area of the No. 1 back window molding with Primer G.
   Fig 4: Identifying No. 1 Back Window Molding Primer G Application Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	7.4 mm (0.291 in.)
   b	15.5 mm (0.610 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT: 

   If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

2. Install a new No. 1 back window molding onto the back window glass.

1. Position the back window glass assembly.
   Fig 5: Identifying Matchmarks On Back Window Glass & Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Using suction cups, place the back window glass assembly in the correct position.
   2. Check that the entire contact surface of the back window glass rim is perfectly even.
   3. Place the matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.

      HINT: 

      • Placing matchmarks is necessary only when installing a new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
   4. Using suction cups, remove the back window glass assembly.
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   Fig 6: Applying Primer M To Vehicle Body Installation Surface Using A Brush

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT: 

   If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   Fig 7: Identifying Primer G Application Areas

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	9.5 mm (0.374 in.)
   b	10.0 mm (0.394 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT: 

   If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

4. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT: 

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame

      Temperature	Tack-Free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with a cartridge.
   3. Apply adhesive to the back window glass as shown in the illustration.
      Fig 8: Identifying Back Window Glass Adhesive Application Areas

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	9.5 mm (0.374 in.)
      b	12.0 mm (0.472 in.)
      c	8.0 mm (0.315 in.)

      HINT: 

      Apply adhesive onto the ceramic notches.

5. Install the back window glass assembly.
   Fig 9: Identifying Matchmarks On Back Window Glass & Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Using suction cups, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
   2. Lightly press the outer surface of the back window glass to ensure that it is securely attached to the vehicle body.
      NOTE:

      • Check that the back window glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and back window glass.

      HINT: 

      Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

   3. Hold the back window glass using protective tape until applied adhesive becomes hard.
      NOTE:

      Do not drive the vehicle for the amount of time described in the table below.

      Minimum Time

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

6. Connect the connector to the rear pillar LH.
   Fig 10: Locating Back Window Glass Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the amplifier antenna assembly to the rear pillar RH with the bolt.
   Fig 11: Identifying Amplifier Antenna Assembly Connectors, Clamp & Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

8. Engage the clamp.
9. Connect the connectors.

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

Return the rear section of the roof headlining assembly to the original position.