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Fuel Pump: Reassembly: Reassembly

  1. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
      Fig 1: Identifying Fuel Pump O-Ring And Spacer
      GTY321893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Spacer
    2. Engage the 5 claws of the fuel pump.
      Fig 2: Identifying Fuel Filter, Fuel Pump Filter & Claws
      GTY268740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter
      *2 Suction Filter
      NOTE:
      • Make sure that the O-ring is not cut or pinched during the installation.
      • Engage the claws securely.
      • Do not remove the suction filter.

      HINT: 

      Perform "Inspection After Repair" after replacing the fuel pump assembly. Refer to INITIALIZATION .

    3. Engage the 2 claws of the No. 1 fuel suction support.
      Fig 3: Identifying No. 1 Fuel Suction Support Claws And Fuel Pump Harness Connector
      GTY316355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the fuel pump harness connector.
    5. Engage the 2 claws of the No. 1 fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.
      Fig 4: Identifying Fuel Suction Support Claws
      GTY323470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
      Fig 5: Identifying Fuel Pump Filter Hose And Fuel Sub-Tank
      GTY316237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the fuel tube or the suction support.

    7. Connect the connector of the fuel pump harness.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY  See step  1