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Steering Column Assembly: Installation: Installation

  1. INSTALL STEERING COLUMN ASSEMBLY 
    Fig 1: Identifying Steering Column Assembly Nuts
    GTY174033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the steering column assembly with the 4 nuts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    2. Connect each of the connectors to the steering column assembly.
    3. Connect the wire harness clamps to the steering column assembly.
      WARNING:

      Use a piece of cloth to wipe any dirt off the installation plane and column body side.

      NOTE:

      Be careful not to scratch or soil the installation plane of the steering column.

  2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY 
    Fig 2: Aligning Matchmarks On Intermediate Shaft Sub-Assembly No. 2 & Steering Sliding Yoke
    GTY208946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the matchmarks on the power steering gear and No. 2 steering intermediate shaft.
    2. Install the No. 2 steering intermediate shaft onto the steering gear box with bolt C.

      Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf) 

      for bolt C

  3. INSTALL STEERING SLIDING YOKE 
    1. Align the matchmarks on the steering column and steering sliding yoke.
    2. Install the steering sliding yoke onto the steering column assembly and slide it upward.
    3. Align the matchmarks on the No. 2 intermediate shaft sub-assembly and steering sliding yoke.
    4. Install the sliding yoke onto the No. 2 intermediate shaft sub-assembly with bolts A and B.

      Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf) 

      for bolt A, B

  4. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 
    1. Install the No. 1 engine under cover sub-assembly with the 4 bolts.

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  5. INSTALL FRONT WHEEL LH 
  6. INSTALL STEERING COLUMN HOLE COVER 
    Fig 3: Identifying Steering Column Hole Cover & Clips
    GTY309096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the steering column hole cover with the 4 clips.
      NOTE:

      Be careful not to damage the dust seal of the steering column hole cover.

  7. INSTALL NO. 1 AIR DUCT  . Refer to INSTALLATION - Step 13
  8. INSTALL LOWER INSTRUMENT PANEL LH  . Refer to INSTALLATION - Step 31
  9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 32
  10. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH  . Refer to INSTALLATION - Step 52
  11. INSTALL COWL SIDE TRIM BOARD LH  . Refer to INSTALLATION - Step 44
  12. INSTALL FRONT DOOR SCUFF PLATE LH  . Refer to INSTALLATION - Step 50
  13. INSTALL FRONT FLOOR FOOTREST  . Refer to INSTALLATION - Step 2
  14. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY  . Refer to INSTALLATION - Step 35
  15. INSTALL COMBINATION SWITCH ASSEMBLY 
      Fig 4: Identifying Combination Switch Screws
      GTY202040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the 3 screws.
    2. Connect all connectors to the combination switch assembly.
  16. INSTALL UPPER STEERING COLUMN COVER 
    1. Engage the claw and install the upper steering column cover.
      Fig 5: Identifying Upper Steering Column Cover & Claw
      GTY309724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL LOWER STEERING COLUMN COVER 
      Fig 6: Identifying Lower Steering Column Cover
      GTY183702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Engage the 2 claws.
    2. Install the lower steering column cover with the 3 screws.
  18. INSTALL STEERING WHEEL ASSEMBLY 
    1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
    2. Install the steering wheel assembly set nut.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

  19. INSTALL STEERING PAD  . Refer to INSTALLATION - Step 2
  20. INSTALL LOWER NO. 3 STEERING WHEEL COVER  . Refer to INSTALLATION - Step 3
  21. INSTALL LOWER NO. 2 STEERING WHEEL COVER  . Refer to INSTALLATION - Step 4
  22. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

  24. INSPECT SRS WARNING LIGHT 

    Refer to DIAGNOSIS SYSTEM