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Home >> Toyota >> 2010 >> Yaris 4D Sedan, Standard >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Engine Fuel System (Service Information) >> Fuel Pump >> Disassembly >> Disassembly

Fuel Pump: Disassembly: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  See step  2
  2. REMOVE FUEL PUMP 
    1. Disconnect the connector of the fuel pump harness.
      Fig 1: Locating Connector Of Fuel Pump Harness
      GTY162920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tube.
      Fig 2: Locating Fuel Tube
      GTY164732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the fuel filter and fuel pump from the fuel sub-tank.
      Fig 3: Identifying Fuel Filter & Fuel Pump Claws
      GTY234282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 2 claws and remove the fuel suction support from the fuel filter.
      Fig 4: Identifying Fuel Suction Support Claws
      GTY220237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the suction filter with fuel pump from the fuel filter.
      Fig 5: Locating Fuel Suction Filter Claws
      GTY231356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the fuel filter and suction filter.
      • Do not remove the suction filter from the fuel pump.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
    6. Disconnect the fuel pump harness.
      Fig 6: Locating Fuel Pump Harness
      GTY162090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the O-ring and fuel pump spacer.
      Fig 7: Locating O-Ring
      GTY218537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the pressure regulator assembly.
      Fig 8: Locating Fuel Pressure Regulator Assembly
      GTY237352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the fuel filter.

    2. Remove the 2 O-rings.
      Fig 9: Locating Fuel Pressure Regulator Assembly O-Rings
      GTY164874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002