Fuel Tank: Installation: Installation

CONNECT FUEL TANK VENT HOSE
INSTALL FUEL TANK TO FILLER PIPE HOSE
1. Install a new fuel tank to filler pipe hose as shown in the illustration.
  
  Fig 1: Identifying Fuel Tank To Filler Pipe Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE See step 8
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY See step 9
INSTALL FUEL TANK ASSEMBLY
1. Set up the fuel tank assembly to the transmission jack.
2. While operating the transmission jack, fasten the 4 claws for the wire harness and connect the fuel pump connector, then install the fuel tank and the 3 fuel tank bands to the vehicle.
3. Tighten the 6 set bolts of the 3 fuel tank bands.
  Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
4. Install the 2 wire harness clamps.
5. Connect the fuel tube.
  
  Fig 2: Connecting Fuel Tube Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Push in the fuel tube connector to the pipe until fuel tube connector makes "click" sound.
    NOTE:
    Check if there is any damage or foreign objects on the connected part.
    
    After connecting, check if the connector and the pipe are securely connected by pulling on them.
6. Connect the fuel tank to filler pipe hose as shown in the illustration.
  
  Fig 3: Identifying Filler Pipe Hose & Dimension
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the fuel tank main tube.
  
  Fig 4: Connecting Fuel Tank Main Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Push in the fuel tube connector to the pipe until fuel tube connector makes "click" sound.
    NOTE:
    Check if there is any damage or foreign objects on the connected part.
    
    After connecting, check if the connector and the pipe are securely connected by pulling on them.
8. Connect the fuel tank vent hose.
ADD FUEL
INSPECT FOR FUEL LEAK . Refer toON-VEHICLE INSPECTION - Step 1
INSTALL FUEL TANK FILLER HOSE COVER

Fig 5: Identifying Fuel Tank Filler Hose Cover & Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the 3 bolts and the fuel tank filler hose cover.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
INSTALL REAR FLOOR NO. 2 CROSSMEMBER BRACE LH

Fig 6: Identifying No. 2 Crossmember Brace & Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the rear floor No. 2 crossmember brace LH with 2 bolts.
  Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)
INSTALL CHARCOAL CANISTER PROTECTOR See step 5