Steering Column Assembly: Reassembly: Reassembly

1. Install the key inter lock solenoid onto the steering column bracket assembly upper with the 2 screws.
   Fig 1: Identifying Key Inter Lock Solenoid, Steering Column Bracket Assembly Upper & Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the ignition or starter switch assembly onto the steering column bracket assembly upper with the 2 screws.
   Fig 2: Identifying Steering Column Bracket Assembly Upper Ignition Or Starter Switch Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the un-lock warning switch assembly onto the steering column bracket assembly upper.
   Fig 3: Identifying Un-Lock Warning Switch Assembly, Steering Column Bracket Assembly Upper & Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.

1. Make sure that the ignition switch lock cylinder assembly is in the ACC position.
2. Install the ignition switch lock cylinder assembly.

HINT: 

Take care not to push the amplifier up with excessive force to prevent it from being damaged.

1. Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.
   Fig 4: Identifying Transponder Key Amplifier, Upper Bracket & Transponder Key Amplifier

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Push up the transponder key amplifier and connect it to the upper bracket.

1. Install the compression spring, bearing thrust collar and bearing onto the No. 1 main shaft.
   Fig 5: Identifying No. 1 Main Shaft, Compression Spring, Bearing Thrust Collar & Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily install the steering column tube sub-assembly upper onto the No. 1 main shaft.
3. Secure the No. 1 main shaft with the steering column tube sub-assembly upper and SST in a vise.
   Fig 6: Identifying SST, No. 1 Main Shaft With Steering Column Tube Sub-Assembly Upper & Vise

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09316-60011 
     • 09316-00051
4. Using SST, compress the spring of the steering column tube sub-assembly upper.
   Fig 7: Identifying SST Tube Sub-Assembly Upper & Steering Column Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09950-40011 
     • 09951-04010
     • 09952-04010
     • 09953-04020
     • 09954-04010
     • 09955-04061
     • 09958-04011
   NOTE:

   Do not overtighten SST.

5. Using a snap ring expander, install a new snap ring onto the main shaft.
   Fig 8: Identifying No. 1 main Shaft, Snap Ring & Snap Ring Expander

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Assemble the No. 1 main shaft with the steering column tube sub-assembly upper and the No. 2 main shaft sub-assembly.
   Fig 9: Assembling No. 1 Main Shaft With Steering Column Tube Sub-Assembly Upper & No. 2 Main Shaft Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using a 6 mm hexagon wrench, install the 2 tilt steering bolts.
   Fig 10: Identifying Steering Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

8. Install the main shaft with the steering column tube sub-assembly upper onto the column tube.
9. Using SST, install the tension spring.
   Fig 11: Identifying SST & Tension Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09921-00010 
10. Install the turn signal bracket with the 2 bolts.

    Torque: 5.7 N*m (58 kgf*cm, 50 in.*lbf) 

11. Install the steering column protector with the 2 bolts.
    Fig 12: Identifying Steering Column Protector & Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: 6 N*m (60 kgf*cm, 52 in.*lbf) 

12. Using SST, install the 2 tension springs.
    Fig 13: Identifying SST & Tension Springs

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • SST: 09921-00010 

1. Temporarily install the steering column bracket assembly upper and steering column upper clamp with 2 new tapered-head bolts.
   Fig 14: Identifying Steering Column Bracket Assembly Upper, Steering Column Upper Clamp & Tapered-Head Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tighten the 2 tapered-head bolts until the bolt heads break off.

1. Align the matchmarks on the steering column assembly and the steering intermediate shaft assembly.
   Fig 15: Identifying Steering Column Assembly Matchmarks, Steering Intermediate Shaft, Steering Shaft Thrust Stopper & Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the steering intermediate shaft assembly and thrust stopper onto the steering column assembly with the bolt.

   Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)