Fuel Pump: Removal: Removal

DISCHARGE FUEL SYSTEM PRESSURE
HINT:

Refer to PRECAUTION .
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .
REMOVE REAR SEAT CUSHION ASSEMBLY . Refer to REMOVAL - Step 1
REMOVE REAR FLOOR SERVICE HOLE COVER
1. Remove the rear floor service hole cover.
  
  Fig 1: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the fuel pump connector.
SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY
1. Remove the tube joint clip, and pull out the fuel pump tube.
  
  Fig 2: Locating Tube Joint Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Check that there is no dirt around the fuel tube joint before this work and clean the dirt away.
  - It is necessary to prevent mud or dirt from entering the connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
  - Do not use any tools in this work.
  - Do not bend, kink or twist the nylon tube by force.
  - After disconnecting, cover the fuel tube joint with a plastic bag.
  - When the fuel tube joint and fuel suction plate are stuck, pinch the fuel tank tube between fingers, and turn it carefully to release it. Disconnect the fuel tank tube.
REMOVE FUEL TANK VENT TUBE SET PLATE
1. Remove the 8 bolts and set plate.
  
  Fig 3: Locating Fuel Tank Vent Tube Set Plate Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
1. Pull out the fuel suction tube from the fuel tank.
  
  Fig 4: Identifying Fuel Suction Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not damage the fuel pump filter.
  - Be careful that the arm of the sender gauge should not bend.
2. Remove the gasket from the fuel suction tube.