Quarter Window Glass: Installation: Installation

HINT:

Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
A bolt without a torque specification is shown in the standard bolt chart . Refer to SPECIFIED TORQUE FOR STANDARD BOLTS .

INSTALL QUARTER WINDOW GLASS SPACER LH

Fig 1: View Of Applying Primer G To The Window

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply Primer G to the window where the spacer will be installed.

Standard

Area	Specified Condition
a	32.1 mm (1.26 in.)
b	24.8 mm (0.976 in.)

TEXT IN ILLUSTRATION

*1	Spacer
*a	Backside

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new spacer. Install the spacer to the quarter window at the location shown in the illustration.

INSTALL UPPER QUARTER WINDOW GLASS RETAINER

Fig 2: View Of Quarter Glass Retainer Location

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply Primer G to the window where the retainer will be installed.

Standard

Area	Specified Condition
a	3.8 mm (0.150 in.)
b	27.9 mm (1.10 in.)

TEXT IN ILLUSTRATION

*1	Retainer
*a	Backside

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new retainer. Install the retainer to the quarter window at the location shown in the illustration.

INSTALL FRONT QUARTER WINDOW GLASS RETAINER LH

Fig 3: Identifying LH Front Quarter Window Glass Retainer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply Primer G to the window where the retainer will be installed.

Standard

Area	Specified Condition
a	18.9 mm (0.744 in.)
b	7.0 mm (0.276 in.)

TEXT IN ILLUSTRATION

*1	Retainer
*a	Backside

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new retainer. Install the retainer to the quarter window at the location shown in the illustration.

INSTALL LOWER QUARTER WINDOW GLASS RETAINER LH

Fig 4: Identifying LH Lower Quarter Window Glass Retainer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply Primer G to the window where the retainer will be installed.

Standard

Area	Specified Condition
a	15.1 mm (0.594 in.)
b	17.1 mm (0.673 in.)

TEXT IN ILLUSTRATION

*1	Retainer
*a	Backside

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new retainer. Install the retainer to the quarter window at the location shown in the illustration.

INSTALL QUARTER WINDOW GLASS SPACER

Fig 5: Identifying Quarter Window Glass Spacer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply Primer G to the window where the spacer will be installed.

TEXT IN ILLUSTRATION

*1	Spacer
*a	Backside

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new spacer. Install the spacer to the quarter window at the location shown in the illustration.

INSTALL REAR QUARTER WINDOW ASSEMBLY LH

Fig 6: Installing LH Rear Quarter Window Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

TEXT IN ILLUSTRATION

*1	Primer M
*2	Adhesive
*a	CORRECT
*b	INCORRECT

Using a brush or sponge, apply Primer G to the contact surface of the glass.

Fig 7: View Of Applying Primer G Contact Surface Of Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Primer G	-	-
*a	Backside	*b	Adhesive Center Line

Standard

Area	Specified Condition
a	13.5 mm (0.531 in.)
b	4.0 mm (0.157 in.)
c	10.0 mm (0.394 in.)

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the quarter window glass.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of a cartridge nozzle as shown in the illustration.

Fig 8: View Of Applying Adhesive To Quarter Glass

TEXT IN ILLUSTRATION

*1	Adhesive	-	-
*a	Backside	*b	Adhesive Center Line

Standard

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	13.5 mm (0.531 in.)

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.
Apply adhesive to the quarter window glass as shown in the illustration.

Install the quarter window glass to the vehicle body.

Fig 9: View Of Retainers & Spacers

Attach the 3 retainers and 2 spacers to install the quarter window assembly LH.
NOTE:
Allow the primer to dry for 3 minutes or more.
Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check the clearance between the body and glass.
Lightly press the front surface of the glass to ensure a close fit.

Fig 10: View Of Scraping Excessive Adhesive

NOTE:

Do not drive the vehicle within the time written in the table below.

Using a scraper, remove any excess or protruding adhesive.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

TEXT IN ILLUSTRATION

Adhesive

CHECK FOR LEAK AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.
INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY LH

Fig 11: View Of Installing LH Roof Side Rail Garnish Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new clip A to the roof side rail garnish.
  TEXT IN ILLUSTRATION
  
  *1 New Clip
2. Attach the 3 clips to install the roof side rail garnish.
INSTALL ROOF HEADLINING ASSEMBLY
1. Install the roof headlining assembly . Refer to INSTALLATION .