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Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply gasoline to 2 new O-rings.
      Fig 1: Locating O-Rings
      G00483073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the pressure regulator assembly.
      Fig 2: Locating Fuel Pressure Regulator Assembly
      G00483072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring, and then install it into the fuel filter.
      NOTE:
      • Do not disassemble the fuel pump or the suction filter because they are nonreusable parts.
        Fig 3: Locating O-Ring
        G00483071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness.
      Fig 4: Locating Fuel Pump Harness
      G00483070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 claws of the suction filter with fuel pump.
      NOTE:
      • Do not remove the suction filter from the fuel pump.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
      Fig 5: Locating Fuel Pump Filter Claws
      G04829085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 2 claws of the fuel suction support.
      Fig 6: Identifying Fuel Suction Support Claws
      G04829084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 2 claws of the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.
      Fig 7: Identifying Fuel Filter & Fuel Pump Claws
      G04829083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the fuel tube.
      Fig 8: Locating Fuel Pump Filter Hose
      G04829082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the connector of the fuel pump harness.
      Fig 9: Locating Connector Of Fuel Pump Harness
      G04829081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL SENDER GAUGE ASSEMBLY (See  INSTALLATION  ) 
    Fig 10: Locating Fuel Sender Gauge Connector
    G04829079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002