Oil Pump: Installation

1. Install 2 new O-rings in the 2 locations shown.
   Fig 1: Locating O-Rings From Cylinder Block & Oil Pan Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply seal packing to the oil pump assembly, cylinder head and cylinder block.
   Fig 2: Identifying Seal Packing Dimension Of Oil Pump Assembly, Cylinder Head & Cylinder Block

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Seal packing: 

   Water pump part Toyota Genuine Seal Packing 1282B, Three Bond 1282B or Equivalent Other part Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent 

   NOTE:

   • Remove any oil from the contact surfaces.
   • Install the oil pump assembly within 3 minutes and tighten the bolts and nut within 15 minutes of applying the seal packing.
   • Do not expose the seal to engine oil for at least 2 hours after the installation.
3. Align the keyway of the oil pump rotor with the rectangular portion of the crankshaft, and slide the oil pump into place.
   Fig 3: Aligning Keyway Of Oil Pump Rotor

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the oil pump assembly with the 15 bolts and the nut. Tighten the bolts and nut uniformly in several steps.

   Torque: 

   32 N*m (326 kgf*cm, 24 ft.*lbf) for bolt A 

   11 N*m (112 kgf*cm, 8.1 ft.*lbf) for bolt B 

   11 N*m (112 kgf*cm, 8.1 ft.*lbf) for bolt C 

   24 N*m (245 kgf*cm, 18 ft.*lbf) for nut D 

   24 N*m (245 kgf*cm, 18 ft.*lbf) for bolt E 

   NOTE: After installing the oil pump assembly, install the mounting bracket and water pump within 15 minutes.
   Fig 4: Locating Oil Pump Assembly With Bolts & Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Each bolt length is as follows.

   • A: 30 mm (1.181 in.)
   • B: 35 mm (1.378 in.)
   • C: 20 mm (0.787 in.)
   • E: 14 to 20 mm (0.551 to 0.787 in.), Double ended bolt

1. Install the transverse engine mounting bracket with the 4 bolts.

   Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

1. Align the pin hole in the crankshaft damper with the pin and install the crankshaft damper sub-assembly.
2. Provisionally install the bolt.
3. Using 2 SSTs, tighten the bolt while holding the crankshaft damper sub-assembly.

   SST 09213-14010 (91651-60865), 09330-00021 

   Torque: 128 N*m (1,305 kgf*cm, 95 ft.*lbf) 

   NOTE: Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.
   Fig 6: Identifying Special Tool

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting insulator sub-assembly RH with the 5 bolts and nut.

   Torque: 

   45 N*m (459 kgf*cm, 33 ft.*lbf) for bolt A 

   52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt B and nut 

   Fig 7: Locating Engine Mounting Insulator Sub-Assembly RH With Bolts & Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting insulator sub-assembly RH with the 5 bolts and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

Fig 8: Locating Engine Mounting Insulator RH

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)