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Windshield Glass: Installation

  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER 
    1. Using a brush or a sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
      Fig 1: Identifying No. 2 Windshield Glass Stoppers
      G06028948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension (w/o Sliding Roof) 

      DIMENSION REFERENCE

      Item Dimension
      a 16.6 mm (0.653 In.)

      Standard Dimension Panoramic (w/ Sliding Roof) 

      DIMENSION REFERENCE

      Item Dimension
      a 38.4 mm (1.511 in.)
      NOTE: Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1 -piece type stoppers were used.
  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER 
    1. Install the 2 No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.

      Text in Illustration 

      ILLUSTRATION LEGEND

      *1 Stopper
      *2 Body
      NOTE: Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
      Fig 2: Installing No. 1 Windshield Glass Stoppers To Vehicle Body
      G06028949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL WINDSHIELD GLASS RETAINER 
    1. Install 2 new windshield glass retainers.
  4. INSTALL WINDOW GLASS ADHESIVE DAM 
    1. Using a brush or a sponge, coat the application area of the windshield glass adhesive dam with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

      Fig 3: Identifying Windshield Glass Retainers
      G06028950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
      NOTE: Install the new adhesive dam along the dam reference line.
      Fig 4: Identifying Adhesive Dam Onto Windshield Glass
      G06028951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL WINDSHIELD GLASS (w/o Sliding Roof) 
    1. Position the windshield glass.

      Text in Illustration 

      ILLUSTRATION LEGEND

      *1 Matchmark
      1. Using suction cups, place the windshield glass in the correct position.
      2. Check that the whole contact surface of the windshield glass rim is perfectly even.
      3. Align the matchmarks on the windshield glass and vehicle body.
        NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
        Fig 5: Identifying Matchmarks On Windshield Glass And Vehicle Body
        G06028939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Remove the windshield glass.
    2. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 6: Coating Installation Surface On Vehicle Body With Primer M
      G06028953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or a sponge, coat the application area of adhesive with Primer G.
      Fig 7: Identifying Primer Applying Area Of Adhesive
      G06028954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension 

      DIMENSION REFERENCE

      Item Dimension
      a 16.6 mm (0.653 in.)
      b 15.5 mm (0.610 in.)
      c 19.0 mm (0.748 in.)
      d 11.0 mm (0.433 in.)
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT:

      • Apply Primer G onto the ceramic notches.
      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the glass.

      Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension 

        DIMENSION REFERENCE

        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 In.)

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Fig 8: Cutting Off Tip Of Cartridge Nozzle
        G06028955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Usage Time Frame 

        TIME FRAME REFERENCE

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with cartridge.
      3. Apply adhesive to the windshield glass, as shown in the illustration.
        Fig 9: Identifying Adhesive Applying Area On Windshield Glass
        G06028956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension 

        DIMENSION REFERENCE

        Item Dimension
        a 8.5 mm (0.334 in.)
        b 9.1 mm (0.358 in.)
        c 8.0 mm (0.315 in.)

        HINT:

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass assembly.

      Text in Illustration 

      ILLUSTRATION LEGEND

      *1 Matchmark
      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass.
          Fig 10: Identifying Matchmarks On Windshield Glass And Vehicle Body
          G06028939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        HINT:

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

        Text in Illustration 

        ILLUSTRATION LEGEND

        *1 Dam
        *2 Adhesive
        *3 Windshield

        HINT:

        Apply adhesive onto the windshield glass rim.

        Fig 11: Identifying Adhesive Applying Area Onto Windshield Glass Rim
        G06028958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
        NOTE: Do not drive the vehicle for the time described in the table below.

        Minimum Time 

        TEMPERATURE REFERENCE

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  6. INSTALL WINDSHIELD GLASS (w/ Sliding Roof) 
    1. Position the windshield glass.

      Text in Illustration 

      ILLUSTRATION LEGEND

      *1 Matchmark
      1. Using suction cups, place the windshield glass in the correct position.
      2. Check that the whole contact surface of the windshield glass rim is perfectly even.
      3. Align the matchmarks on the windshield glass and vehicle body.
        NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
        Fig 12: Identifying Matchmarks On Windshield Glass And Vehicle Body
        G06028939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Remove the windshield glass.
    2. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 13: Coating Installation Surface On Vehicle Body With Primer M
      G06028960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or a sponge, coat the application area of adhesive with Primer G.
      Fig 14: Identifying Coating Application Area Of Adhesive
      G06028961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension 

      DIMENSION REFERENCE

      Item Dimension
      a 38.4 mm (1.511 in.)
      b 15.5 mm (0.610 In.)
      c 19.0 mm (0.748 In.)
      d 11.0 mm (0.433 in.)
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT:

      • Apply Primer G onto the ceramic notches.
      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the glass.

      Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension 

        DIMENSION REFERENCE

        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Fig 15: Cutting Off Tip Of Cartridge Nozzle
        G06028962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Usage Time Frame 

        TEMPERATURE REFERENCE

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with cartridge.
      3. Apply adhesive to the windshield glass, as shown in the illustration.
        Fig 16: Identifying Adhesive Applying Area On Windshield Glass
        G06028963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension 

        DIMENSION REFERENCE

        Item Dimension
        a 28.5 mm (1.122 in.)
        b 8.5 mm (0.334 in.)
        c 9.1 mm (0.358 in.)
        d 8.0 mm (0.315 in.)

        HINT:

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass assembly.

      Text in Illustration 

      ILLUSTRATION LEGEND

      *1 Matchmark
      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass.
          Fig 17: Identifying Matchmarks On Windshield Glass And Vehicle Body
          G06028939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        HINT:

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

        Text in Illustration 

        ILLUSTRATION LEGEND

        *1 Dam
        *2 Adhesive
        *3 Windshield

        HINT:

        Apply adhesive onto the windshield glass rim.

        Fig 18: Identifying Adhesive Applying Area Onto Windshield Glass Rim
        G06028958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
        NOTE: Do not drive the vehicle for the time described in the table below.

        Minimum Time 

        TEMPERATURE REFERENCE

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. Engage the connector, (w/ Deicer)
    Fig 19: Locating Windshield Glass Connector (W/ Deicer)
    G06028936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  8. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Return the front section of the roof headlining assembly to the original position.
  9. INSTALL VISOR HOLDER  (See INSTALLATION )
  10. INSTALL ASSIST GRIP SUB-ASSEMBLY (w/o Sliding Roof)  (See INSTALLATION )
  11. INSTALL ASSIST GRIP SUB-ASSEMBLY (w/ Sliding Roof)  (See INSTALLATION )
  12. INSTALL VISOR ASSEMBLY LH  (See INSTALLATION )
  13. INSTALL VISOR BRACKET COVER (for LH Side)  (See INSTALLATION )
  14. INSTALL VISOR ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side and the LH side.

  15. INSTALL VISOR BRACKET COVER (for RH Side) 

    HINT:

    Use the same procedure for the RH side and the LH side.

  16. INSTALL ROOF CONSOLE BOX ASSEMBLY  (See INSTALLATION )
  17. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)  (See INSTALLATION )
  18. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)  (See INSTALLATION )
  19. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)  (See INSTALLATION )
  20. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  21. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH  (See INSTALLATION )
  22. INSTALL FRONT PILLAR GARNISH RH 

    HINT:

    Use the same procedure for the RH side and the LH side.

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH  (See INSTALLATION )
  24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  25. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  26. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  29. INSTALL FRONT WIPER ARM HEAD CAP  (See INSTALLATION )
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