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How To Proceed With Troubleshooting

HINT:

  1. VEHICLE BROUGHT TO WORKSHOP 
  2. CUSTOMER PROBLEM ANALYSIS 

    HINT:

    • In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.
    • Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.
    • The following 5 items are important points in the problem analysis:
      CUSTOMER PROBLEM ANALYSIS REFERENCE

      What Vehicle model, system name
      When Date, time, occurrence frequency
      Where Road conditions
      Under what conditions? Driving conditions, weather conditions
      How did it happen? Problem symptoms
  3. INSPECT BATTERY VOLTAGE 
    1. Measure the battery voltage.

      Standard Voltage: 11 to 14 V 

      If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.

  4. PROBLEM SYMPTOMS TABLE 
    1. Refer to PROBLEM SYMPTOMS TABLE  .

      Result 

      RESULT CHART

      Result Proceed to
      Fault is not listed in Problem Symptoms Table. A
      Fault Is listed in Problem Symptoms Table. B

      B: Go to step  6

      A: Go to Next Step 

  5. OVERALL ANALYSIS AND TROUBLESHOOTING* 
    1. Terminals of ECU (See TERMINALS OF ECU  )
    2. Data List / Active Test (See DATA LIST / ACTIVE TEST  )
    3. On-vehicle Inspection (See ON-VEHICLE INSPECTION  )
  6. REPAIR OR REPLACE 
  7. CONFIRMATION TEST 

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