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Front Side Fix Window Glass: Installation

  1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY 
    1. Clean the outer edges of the front side fix window assembly with a non-residue solvent.
      NOTE:
      • Do not touch the glass surface after cleaning it.
      • Be careful not to damage the glass or clips.
        Fig 1: Cleaning Front Side Fix Window Assembly
        G06028973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY 
    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.
      Fig 2: Applying Primer M To Exposed Part Of Vehicle Body
      G06028974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
    2. Using a brush or a sponge, apply Primer G to the contact surface of the front side fix window assembly.
      Fig 3: Identifying Primer G Applying Area On Contact Surface Of Front Side Fix Window Assembly
      G06028975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If an area other than that specified, wipe off the primer with a non-residue solvent before it dries.

      NOTE:
      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the molding and glass during application.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    3. Apply adhesive to the front side fix window assembly.

      Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension 

        DIMENSION REFERENCE

        Item Dimension
        a 6.0 mm (0.236 in.)
        d 8.0 mm (0.315 in.)
      2. Load the sealer gun with cartridge.
      3. Apply adhesive to the front side fix window assembly as shown in the illustration.
        Fig 4: Cutting Off Tip Of Cartridge Nozzle
        G06028955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 5: Identifying Adhesive Applying Area On Front Side Fix Window Assembly
        G06028977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front side fix window assembly to the vehicle body.
      1. Position the front side fix window assembly so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used).

        Text in Illustration 

        ILLUSTRATION LEGEND

        *1 Matchmark
      2. Lightly press the front side fix window assembly to ensure that the front side fix window assembly is securely fit to the vehicle body (when a window with missing clips is used).
        Fig 6: Identifying Matchmarks On Front Side Fix Window Assembly And Vehicle Body
        G06028969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Engage the 3 clips to install the front side fix window assembly (when a window without missing clips is used).
      4. Hold the front side fix window assembly in place securely with protective tape or equivalent until the adhesive hardens.
        NOTE:
        • Allow the primer to dry for 3 minutes or more.
        • Check that the clips are attached to the body correctly.
        • Check the clearance between the body and glass.
      5. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.
        Fig 7: Identifying Glass Clips
        G06028971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      6. Using a scraper, remove any excess or protruding adhesive.

        HINT:

        Apply adhesive onto the glass rim.

        NOTE: Do not drive the vehicle within the time described in the table below.

        Minimum Time 

        TEMPERATURE REFERENCE

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
        Fig 8: Identifying Protruding Adhesive Using Scraper
        G05293475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  4. INSTALL FRONT PILLAR GARNISH CORNER PIECE (for 6 Speakers)  (See INSTALLATION )
  5. INSTALL FRONT PILLAR GARNISH CORNER PIECE (for 13 Speakers)  (See INSTALLATION )
  6. INSTALL FRONT PILLAR GARNISH  (See INSTALLATION )
  7. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP  (See INSTALLATION )
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