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Steering Column Assembly: Removal

  1. PRECAUTION 

    (See AIRBAG SYSTEM )

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.

  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  4. REMOVE NO.2 LOWER STEERING WHEEL COVER 
    1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the steering wheel cover lower No. 2.
    Fig 1: Removing No.2 Lower Steering Wheel Cover
    G06086780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO.3 LOWER STEERING WHEEL COVER 
    1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the No. 3 lower steering wheel cover.
  6. REMOVE STEERING PAD  (See INSTALLATION )
    Fig 2: Removing No.3 Lower Steering Wheel Cover
    G06086781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE STEERING WHEEL ASSEMBLY 
    1. Remove the steering wheel assembly set nut.
    2. Place matchmarks on the steering wheel assembly and main shaft assembly.
    3. Using SST, remove the steering wheel assembly.

      SST 09950-50013 (09951 -05010, 09952-05010, 09953-05020, 09954-05021) 

      Fig 3: Removing Steering Wheel Assembly Using SST
      G06086782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE LOWER STEERING COLUMN COVER 
    1. Remove the 2 screws.
    2. Disengage the 2 claws to remove the lower steering column cover.
    Fig 4: Identifying Lower Steering Column Cover Claws And Screws
    G06084506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE UPPER STEERING COLUMN COVER 
    1. Disengage the claw and then remove the upper steering column cover.
  10. REMOVE SPIRAL CABLE SUB-ASSEMBLY  (See SPIRAL CABLE )
  11. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY  (See INSPECTION )
  12. REMOVE FRONT FLOOR FOOTREST  (See FRONT FLOOR FOOTREST )
    Fig 5: Identifying Upper Steering Column Cover Claw
    G06084507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT DOOR SCUFF PLATE LH (for Regular Cab)  (See REMOVAL )
  14. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)  (See REMOVAL )
  15. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)  (See REMOVAL )
  16. REMOVE COWL SIDE TRIM BOARD LH (for Regular Cab)  (See REMOVAL )
  17. REMOVE COWL SIDE TRIM BOARD LH (for Access Cab)  (See REMOVAL )
  18. REMOVE COWL SIDE TRIM BOARD LH (for Double Cab)  (See REMOVAL )
  19. REMOVE INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake)  (See REMOVAL )
  20. REMOVE INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake)  (See REMOVAL )
  21. REMOVE INSTRUMENT PANEL LOWER LH  (See REMOVAL )
  22. REMOVE INSTRUMENT PANEL COVER SUB-ASSEMBLY LOWER  (See REMOVAL )
  23. REMOVE STEERING COLUMN HOLE COVER 
    1. Disengage the 4 clips and remove the steering column hole cover.
  24. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 
    1. Remove the No. 1 engine under cover sub-assembly with the 4 bolts.
    Fig 6: Identifying Steering Column Hole Cover Clips
    G05112569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT 
    1. Mark matchmarks on the power steering gear assembly and No. 2 steering intermediate shaft.
    2. Remove bolt C and No. 2 steering intermediate shaft from the power steering gear assembly.
  26. REMOVE STEERING SLIDING YOKE 
    1. Mark matchmarks on the steering sliding yoke, steering intermediate shaft sub-assembly No. 2 and steering intermediate shaft assembly.
    2. Remove bolts A and B from the steering sliding yoke.
    3. Slide the steering sliding yoke up and separate it from the steering intermediate shaft sub-assembly No. 2.
    4. Pull down the steering sliding yoke from the steering intermediate shaft assembly to remove.
    Fig 7: Identifying Matchmarks On Power Steering Gear Assembly And No. 2 Steering Intermediate Shaft
    G05112570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE STEERING COLUMN ASSEMBLY 
    1. Disconnect the connectors and wire harness clamps.
    2. Remove the bolt and 2 nuts, then remove the steering column assembly from the instrument panel reinforcement assembly.
    Fig 8: Locating Steering Column Assembly Bolt And Nuts
    G06086787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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