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Transfer Assembly: Reassembly

  1. INSTALL FRONT DRIVE CLUTCH SLEEVE 
    1. Install the drive clutch sleeve onto the rear output shaft.
      NOTE: Make sure that the clutch sleeve is installed facing in the correct direction.
      Fig 1: Installing Drive Clutch Sleeve Onto Rear Output Shaft
      G05159002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 synchromesh shifting keys No. 1 and the 2 synchromesh shifting keys spring No. 1.
      NOTE: Install the key springs so that their end gaps are not in line.
      Fig 2: Installing Synchromesh Shifting Keys
      G05159003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER SYNCHRONIZER RING SET 
    1. Install the synchronizer outer ring onto the rear output shaft.
      NOTE: Align the slots of the synchronizer outer ring with the shifting keys.
    2. Install the synchronizer center and the inner rings onto the rear output shaft.
      NOTE: Align the slots of the synchronizer outer with those of the inner rings.
      Fig 3: Installing Synchronizer Center And Inner Rings Onto Rear Output Shaft
      G06082979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DRIVE SPROCKET SUB-ASSEMBLY 
    1. Install a new drive sprocket bearing.
    2. Install the drive sprocket sub-assembly.
      NOTE: Align the holes in the drive sprocket with the protrusions on the synchronizer center ring.
    3. Install the output shaft spacer aligned it with the output shaft spacer ball.
      Fig 4: Installing Drive Sprocket Sub-Assembly
      G06082980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL TRANSFER OUTPUT SHAFT REAR RADIAL BALL BEARING 
    1. Using SST and a press, install a new output shaft rear radial ball bearing with the output shaft snap ring groove toward the rear.

      SST 09316-60011 (09316-00011, 09316-00071) 

      Fig 5: Installing Output Shaft Rear Radial Ball Bearing
      G06082981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT DRIVE SPROCKET THRUST CLEARANCE 
    1. Using a feeler gauge, measure the drive sprocket thrust clearance.

      Standard clearance: 

      0.10 to 0.25 mm (0.0039 to 0.0098 in.) 

      Maximum clearance: 0.25 mm (0.0098 in.) 

      If the clearance exceeds the maximum, replace the drive sprocket sub-assembly.

      Fig 6: Measuring Drive Sprocket Thrust Clearance
      G06082962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSFER HIGH & LOW CLUTCH SLEEVE 
    1. Install the high and low clutch sleeve onto the transfer clutch hub.
      NOTE: Make sure that the high and low clutch hub is installed facing in the correct direction.
      Fig 7: Installing High And Low Clutch Sleeve Onto Transfer Clutch Hub
      G06082983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL TRANSFER CLUTCH HUB 
    1. Using a press, install the transfer clutch hub.
      Fig 8: Installing Transfer Clutch Hub
      G06082984Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Select an output shaft snap ring that allows the minimum axial play.
      Fig 9: Identifying Output Shaft Snap Ring
      G06082985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      THICKNESS SPECIFICATION

      Mark Thickness mm (in.)
      A 2.10 to 2.15 (0.0827 to 0.0846)
      B 2.15 to 2.20 (0.0846 to 0.0866)
      C 2.20 to 2.25 (0.0866 to 0.0886)
      D 2.25 to 2.30 (0.0886 to 0.0906)
      E 2.30 to 2.35 (0.0906 to 0.0925)
      F 2.35 to 2.40 (0.0925 to 0.0945)
      G 2.40 to 2.45 (0.0945 to 0.0965)
      H 2.45 to 2.50 (0.0965 to 0.0984)
      J 2.50 to 2.55 (0.0984 to 0.1004)
      K 2.00 to 2.05 (0.0787 to 0.0807)
      L 2.05 to 2.10 (0.0807 to 0.0827)
    3. Using a snap ring expander, install the new snap ring.
  8. INSTALL TRANSFER LOW PLANETARY RING GEAR 
    1. Install the low planetary ring gear onto the transfer case front.
      NOTE: Be sure to install the low planetary ring gear facing in the correct direction.
      Fig 10: Installing Transfer Low Planetary Ring Gear
      G06082986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the hole snap ring.
      Fig 11: Installing Hole Snap Ring
      G06082952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL TRANSFER CASE PLUG 
    1. Install the pin and spring.
    2. Apply sealant to the case plug threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

    3. Install the case plug.

      Torque: 18.6 N*m (190 kgf*cm, 14 ft.*lbf) 

      Fig 12: Installing Pin And Spring
      G06082951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL TRANSFER LOW PLANETARY GEAR BEARING 
    1. Using SST and a press, tap in a new low planetary gear bearing.

      SST 09950-60010 (09951-00570), 09950-70010 (09951-07100) 

      Press in depth: 

      7.7 to 8.3 mm (0.303 to 0.327 in.) 

      Fig 13: Installing Low Planetary Gear Bearing
      G04963887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL TRANSFER INPUT SHAFT BEARING 
    1. Using SST and a press, install a new input shaft bearing with the groove facing forward.

      SST 09223-15020, 09515-30010, 09950-70010 (09951-07100) 

      Fig 14: Installing Input Shaft Bearing With Groove Facing Forward
      G06082990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Select a snap ring that allows 0.1 mm (0.004 in.) or less axial play.
      THICKNESS SPECIFICATION

      Mark Thickness mm (in.)
      1 1.45 to 1.50 (0.0571 to 0.0591)
      2 1.50 to 1.55 (0.0591 to 0.0610)
      3 1.55 to 1.60 (0.0610 to 0.0630)
      4 1.60 to 1.65 (0.0630 to 0.0650)
      5 1.65 to 1.70 (0.0650 to 0.0669)
      Fig 15: Identifying Snap Ring
      G06082991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a snap ring expander, install the new input bearing shaft snap ring.
  12. INSTALL TRANSFER NO. 1 INPUT SHAFT SEAL RING 
    1. Apply gear oil to the 2 input shaft seal ring No. 1.
    2. Engage the rings securely to eliminate any clearance, as shown in the illustration.
      Fig 16: Identifying Transfer No. 1 Input Shaft Seal Ring
      G06082959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL TRANSFER LOW PLANETARY GEAR BEARING 
    NOTE: Be sure to install the transfer low planetary gear facing in the correct direction.
  14. INSTALL TRANSFER NO. 1 THRUST BEARING RACE 
  15. INSTALL TRANSFER INPUT SHAFT 
    Fig 17: Installing Transfer Low Planetary Gear Bearing
    G06082958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL MANUAL TRANSFER PLANETARY CARRIER WASHER 
  17. INSTALL TRANSFER INPUT GEAR STOPPER BALL 
  18. INSTALL TRANSFER INPUT GEAR STOPPER 
    Fig 18: Installing Transfer Input Gear Stopper
    G06082994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL TRANSFER INPUT GEAR STOPPER SHAFT SNAP RING 
    1. Select an input gear stopper shaft snap ring that allows 0.05 to 0.15 mm (0.0020 to 0.0059 in.) axial play.
      Fig 19: Identifying Input Gear Stopper Shaft Snap Ring
      G04963892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      THICKNESS SPECIFICATION

      Mark Thickness mm (in.)
      A 2.10 to 2.15 (0.0827 to 0.0846)
      B 2.15 to 2.20 (0.0846 to 0.0866)
      C 2.20 to 2.25 (0.0866 to 0.0886)
      D 2.25 to 2.30 (0.0886 to 0.0906)
      E 2.30 to 2.35 (0.0906 to 0.0925)
      F 2.35 to 2.40 (0.0925 to 0.0945)
      G 2.40 to 2.45 (0.0945 to 0.0965)
      H 2.45 to 2.50 (0.0965 to 0.0984)
      J 2.50 to 2.55 (0.0984 to 0.1004)
      K 2.55 to 2.60 (0.1004 to 0.1204)
      L 2.60 to 2.65 (0.1024 to 0.1043)
      M 2.65 to 2.70 (0.1043 to 0.1063)
      N 2.70 to 2.75 (0.1063 to 0.1083)
      P 2.75 to 2.80 (0.1083 to 0.1102)
      Q 2.80 to 2.85 (0.1102 to 0.1122)
      R 2.85 to 2.90 (0.1122 to 0.1142)
      S 2.90 to 2.95 (0.1142 to 0.1161)
      T 2.95 to 3.00 (0.1161 to 0.1181)
      U 3.00 to 3.05 (0.1181 to 0.1201)
    2. Using a snap ring expander, install the new input gear stopper shaft snap ring.
      Fig 20: Installing Input Gear Stopper Shaft Snap Ring
      G04963893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL TRANSFER CASE OIL SEAL 
    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the case upper surface.

      SST 09316-60011 (09316-00011) 

    2. Coat the lip of the oil seal with MP grease.
      Fig 21: Tapping Transfer Case Oil Seal
      G06082997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL TRANSFER OUTPUT SHAFT FRONT NEEDLE ROLLER BEARING 
    Fig 22: Installing Transfer Output Shaft Front Needle Roller Bearing
    G06082998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL TRANSFER LOW PLANETARY GEAR SPLINE PIECE 
    1. Install the low planetary gear spline piece.
      Fig 23: Installing Low Planetary Gear Spline Piece
      G06082954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the low planetary gear shaft snap ring.
      NOTE: Make sure that the end gap of the snap ring is not aligned with the cutout of the planetary carrier.
      Fig 24: Installing Low Planetary Gear Shaft Snap Ring
      G06082953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL LOW PLANETARY GEAR ASSEMBLY WITH INPUT SHAFT SUB-ASSEMBLY 
    1. Install the low planetary gear assembly w/ input shaft sub-assembly.

      HINT:

      If necessary, heat the front case to about 50 to 80°C (122 to 176°F).

      Fig 25: Installing Low Planetary Gear Assembly W/Input Shaft Sub-Assembly
      G04963836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a snap ring expander, install the shaft snap ring.
  24. INSTALL TRANSFER OIL PUMP GEAR 
    Fig 26: Installing Shaft Snap Ring
    G06082949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL TRANSFER OIL PUMP BODY O-RING 
    1. Coat a new O-ring with gear oil and install it onto the oil pump body.
      Fig 27: Locating Transfer Oil Pump Body O-Ring
      G04964038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL TRANSFER OIL PUMP BODY SUB-ASSEMBLY 
    1. Install the oil pump body sub-assembly with the 3 bolts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

  27. INSTALL TRANSFER CASE MAGNET 
    Fig 28: Locating Oil Pump Body Sub-Assembly With Bolts
    G06082947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL TRANSFER OIL SEPARATOR SUB-ASSEMBLY 
    1. Install the oil separator sub-assembly with the 3 bolts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

  29. INSTALL TRANSFER CASE PLUG 
    1. Install the case plug No. 1 (filler plug) and a new gasket.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 29: Locating Oil Separator Sub-Assembly And Bolts
      G06082946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL TRANSFER CASE PLUG 
    1. Install the case plug (drain plug) and a new gasket.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  31. INSTALL TRANSFER INPUT GEAR RADIAL BALL BEARING 
    1. Using SST and a press, install a new input gear radial ball bearing.

      SST 09316-60011 (09316-00031) 

      Fig 30: Installing Input Gear Radial Ball Bearing
      G04963902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL TRANSFER DRIVEN SPROCKET BEARING 
    1. Using a press, install a new driven sprocket bearing.
      Fig 31: Installing Driven Sprocket Bearing
      G04963903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL TRANSFER INDICATOR SWITCH NO.1 
    1. Coat a new O-ring with gear oil and install it onto the shift actuator assembly.
    2. Install 2 new gaskets and the 2 indicator switches No. 1 onto the shift actuator assembly.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 32: Installing Gaskets And Indicator Switches
      G06082943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL TRANSFER SHIFT ACTUATOR ASSEMBLY 
    1. Install the shift actuator assembly with the 3 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    2. Using a screwdriver and hammer, tap in the shift fork shaft snap ring.

      HINT:

      Install only the snap ring on the rear side of the shaft.

      Fig 33: Tapping In Shift Fork Shaft Snap Ring
      G06083009Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL REAR OUTPUT SHAFT ASSEMBLY, FRONT DRIVE CHAIN, DRIVEN SPROCKET ASSEMBLY, SHIFT FORK NO. 1 AND NO. 2 
    1. Install the driven sprocket assembly, front drive chain and shift forks No. 1 and No. 2 onto the rear output shaft assembly.
      NOTE: Make sure that the shift forks No. 1 and No. 2 are installed facing in the correct direction.
      Fig 34: Installing Shift Forks
      G06083010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fix the case rear in a vise.
    3. Install the rear output shaft assembly, front drive chain, driven sprocket assembly and shift forks No. 1 and No. 2 onto the case rear.
      NOTE: Do not let the clutch sleeve or shifting key drop.

      HINT:

      If necessary, heat the rear case to about 50 to 80°C (122 to 176°F).

      Fig 35: Installing Rear Output Shaft Assembly, Front Drive Chain, Driven Sprocket Assembly And Shift Forks
      G06082941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a snap ring expander, install the output shaft snap ring.
      Fig 36: Installing Output Shaft Snap Ring
      G06082940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver and hammer, tap in the shift fork shaft snap ring.

      HINT:

      Check that the rear output shaft assembly and driven sprocket assembly turn smoothly.

      Fig 37: Tapping In Shift Fork Shaft Snap Ring
      G06083013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL TRANSFER FRONT DRIVE SHIFT FORK SHAFT 
    1. Using a magnetic finger, install the 2 shift inter lock pins onto the shift forks No. 1 and No. 2.
      Fig 38: Identifying Shift Inter Lock Pins Onto Shift Forks
      G06082938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. To push in the shift fork shaft, shift the shift fork No. 1 and No. 2 to the positions shown in the illustration.
    3. Push in the shift fork shaft.
      NOTE: Make sure that the shift fork shaft is installed facing in the correct direction.
      Fig 39: Identifying Shift Fork Shaft
      G06083015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the shift shaft stopper with the bolt.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      Fig 40: Identifying Shift Shaft Stopper With Bolt
      G06082936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver and hammer, tap the 2 shift fork shaft snap rings into the shift fork shaft.
      Fig 41: Tapping Shift Fork Shaft Snap Rings Into Shift Fork Shaft
      G06083017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the 2 shift detent balls and 2 compression springs onto the shift forks No. 1 and No. 2.
    7. Apply sealant to the shift detent ball spring plug threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

      Fig 42: Installing Shift Detent Balls And Compression Springs Onto Shift Forks
      G06082934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Using a hexagon wrench (6 mm), install the 2 shift detent ball spring plugs onto the shift forks No. 1 and No. 2.

      Torque: 18.6 N*m (190 kgf*cm, 14 ft.*lbf) 

  37. INSTALL TRANSFER REAR CASE 
    1. Apply FIPG to the case rear, as shown in the illustration.

      FIPG: 

      Part No. 08826-00090, THREE BOND 1281 or equivalent 

      Fig 43: Applying FIPG To Case Rear
      G06083019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 2 brackets and install the case rear with the 12 bolts.

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

  38. INSTALL TRANSFER SPEEDOMETER DRIVE GEAR 
    1. Coat the speedometer drive gear ball with MP grease and install it onto the rear output shaft assembly.
    2. Install the speedometer drive gear.
      Fig 44: Identifying Transfer Rear Case With Bolts And Brackets
      G06082933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL TRANSFER OUTPUT SHAFT WASHER 
    1. Install the 2 output washers.
  40. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL 
    1. Using SST and a hammer, tap in a new extension housing type T oil seal until its surface is flush with the housing upper surface.

      SST 09554-22010 

    2. Coat the lip of the oil seal with MP grease.
      Fig 45: Tapping Extension Housing Type T Oil Seal
      G06083021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL TRANSFER EXTENSION HOUSING SUB-ASSEMBLY FRONT 
    1. Apply FIPG to the extension housing sub-assembly, as shown in the illustration.

      FIPG: 

      Part No. 08826-00090, THREE BOND 1281 or equivalent 

      Fig 46: Applying FIPG To Extension Housing Sub-Assembly
      G06083022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply sealant to the bolt threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

    3. Install the extension housing sub-assembly with the 5 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  42. INSTALL SPEEDOMETER DRIVEN GEAR ASSEMBLY WITH SENSOR (for R155F/RA60F) 
    1. Install the speedometer driven gear w/ sensor with the bolt.

      Torque: 11.5 N*m (117 kgf*cm, 8 ft.*lbf) 

      Fig 47: Installing Extension Housing Sub-Assembly With Bolts
      G06082932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY (for A750F) 
    1. Install the speedometer driven hole cover with the bolt.

      Torque: 11.5 N*m (117 kgf*cm, 8 ft.*lbf) 

  44. INSTALL TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL 
    1. Using SST and a hammer, tap in a new output shaft companion flange oil seal (front side).

      SST 09950-60010 (09951-00320), 09950-70010 (09951-07100) 

      Fig 48: Tapping In Output Shaft Companion Flange Oil Seal
      G04964054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL 
    1. Tap in a new output shaft companion flange oil seal using the same procedure as for the oil seal (rear side).

      SST 09950-60010 (09951-00320), 09950-70010 (09951-07100) 

  46. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 
    1. Install the companion flange sub-assembly (front side) onto the drive sprocket sub-assembly.
    2. Using SST to hold the companion flange, install a new companion flange lock nut.

      SST 09330-00021 

      Torque: 118 N*m (1,203 kgf*cm, 87 ft.*lbf) 

    3. Using a chisel and hammer, stake the companion flange lock nut.
  47. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 
    1. Using SST, install the companion flange sub-assembly using the same procedure as for the companion flange sub-assembly (rear side).

      SST 09330-00021 

      Fig 49: Installing Companion Flange Sub-Assembly
      G04963920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL (for R155F/A750F) 
    1. Using SST and a hammer, tap in a new transfer cover type T oil seal until its surface is flush with the retainer upper surface.

      SST 09950-60010 (09951-00590), 09950-70010 (09951-07100) 

    2. Coat the lip of the oil seal with MP grease.
      Fig 50: Tapping In Transfer Cover Type T Oil Seal
      G06083026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL (for RA60F) 
    Fig 51: Tapping Transfer Cover Type T Oil Seals
    G06083027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST and a hammer, tap in 2 new transfer cover type T oil seals A and B as shown in the illustration.

      SST 09950-60010 (09951-00580), 09950-70010 (09951-07100) 

      Drive in depth: 

      10.5 to 11.5 mm (0.413 to 0.453 in.) for oil seal A 

      0.5 to 1.0 mm (0.020 to 0.039 in.) for oil seal B 

    2. Coat the lip of the oil seal with MP grease.
    3. Install a new O-ring onto the transfer RH bearing retainer.
      NOTE: Apply gear oil to the O-ring when installing the transfer onto the transmission.
  50. INSTALL TRANSFER RH BEARING RETAINER SUB-ASSEMBLY 
    1. Apply FIPG to the front bearing retainer sub-assembly, as shown in the illustration.

      FIPG: 

      Part No. 08826-00090, THREE BOND 1281 or equivalent 

      Fig 52: Applying FIPG To Front Bearing Retainer Sub-Assembly
      G06083028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply sealant to the bolt threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

    3. Install the front bearing retainer sub-assembly with the 5 bolts.

      Torque: 11.5 N*m (117 kgf*cm, 8 ft.*lbf) 

  51. INSTALL BREATHER OIL DEFLECTOR SUB-ASSEMBLY 
    Fig 53: Installing Front Bearing Retainer Sub-Assembly With Bolts
    G06083029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL TRANSFER CASE COVER SUB-ASSEMBLY 
    1. Install the case cover sub-assembly with the 4 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 54: Identifying Case Cover Sub-Assembly With Bolts
      G04963812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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