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Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the connector.
      Fig 1: Locating Fuel Sender Gauge Assembly Connector
      G06088533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw fitting and remove the sender gauge by sliding it in the direction as shown in the illustration.
    Fig 2: Removing Sender Gauge
    G06088534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE NO. 1 FUEL SUB-TANK 
    1. Disengage the 5 claw fittings and remove the fuel pump tank.
      Fig 3: Locating No. 1 Fuel Sub-Tank Claw Fittings
      G06088535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate the connector and disengage the clamp.
    Fig 4: Identifying No. 1 Fuel Sub-Tank Connector And Clamp
    G06088536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP ASSEMBLY 
    1. Disengage the clamp, then disconnect the connector.
      Fig 5: Locating Fuel Pump Assembly Connector With Clamp
      G06088537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 5 claw fittings and separate the fuel pump from the fuel pump case.
      Fig 6: Identifying Fuel Pump Assembly Claw Fittings
      G06088538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the connector from the fuel pump.
    Fig 7: Locating Fuel Pump Connector
    G06088539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL PUMP FILTER 
    1. Remove the fuel filter from the fuel pump.
    Fig 8: Identifying Fuel Pump And Fuel Filter
    G06088540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Remove the fuel pressure regulator and the 2 O-rings.
    Fig 9: Identifying Fuel Pressure Regulator And O-Rings
    G06088541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002