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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER CONDENSER CORE 
    1. Install the cooler condenser core with the 2 screws.

      Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

      HINT:

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity: 

      40 cc (1.4 fl.oz.) 

      Compressor oil: 

      ND-OIL 8 or equivalent 

      Fig 1: Locating Cooler Condenser Core With Screws
      G05144644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 RADIATOR SUPPORT  (See INSTALLATION )
  3. INSTALL RADIATOR SUPPORT CUSHION  (See INSTALLATION )
  4. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY 
    1. Install the No. 2 oil cooler outlet tube sub-assembly with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      2. Fig 2: Locating Bolts And No. 2 Oil Cooler Outlet Tube Sub-Assembly
      G05144636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  6. CONNECT COOLING FAN ECU  (See INSTALLATION )
  7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  8. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
  9. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR  (See INSTALLATION )
  10. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  11. INSTALL COOLER REFRIGERANT LIQUID PIPE A 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser core.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the cooler refrigerant liquid pipe A.
    4. Install the cooler refrigerant liquid pipe A on the cooler condenser core with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

      5. Fig 3: Identifying Cooler Refrigerant Liquid Pipe A On Cooler Condenser Core Bolt
      G05144635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser core.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the discharge hose sub-assembly.
    4. Install the discharge hose sub-assembly on the cooler condenser core with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

      5. Fig 4: Identifying Discharge Hose Sub-Assembly Bolt
      G05144634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT BUMPER ASSEMBLY  (See INSTALLATION )
  14. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  15. CHARGE WITH REFRIGERANT  (See REFRIGERANT LINE  )
  16. WARM UP ENGINE 
  17. INSPECT FOR REFRIGERANT LEAK  (See REFRIGERANT LINE  )
  18. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light)  (See ADJUSTMENT )
  19. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light)  (See ADJUSTMENT )
  20. FOG LIGHT AIMING INSPECTION (w/ Fog Light)  (See ADJUSTMENT )
  21. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)  (See ADJUSTMENT )
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