Engine Cooling System: Radiator: Removal

REMOVE V-BANK COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE NO. 1 ENGINE UNDER COVER (See REMOVAL )
DRAIN ENGINE COOLANT (See REPLACEMENT )
REMOVE NO. 2 AIR CLEANER INLET (See REMOVAL )
REMOVE BATTERY (See REMOVAL )
REMOVE FRONT BUMPER ASSEMBLY (See REMOVAL )
REMOVE FRONT BUMPER ENERGY ABSORBER
REMOVE NO. 1 AIR CLEANER INLET (See REMOVAL )
DISCONNECT RADIATOR RESERVE TANK HOSE OR PIPE
1. Disconnect the radiator reserve tank hose or pipe from the radiator.
  
  Fig 1: Locating Radiator Reserve Tank Hose And Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 1 RADIATOR HOSE
1. Disconnect both connections of the No. 1 radiator hose from the radiator.
  
  Fig 2: Locating Upper And Lower Radiator Hose Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 2 RADIATOR HOSE
1. Disconnect the No. 2 radiator hose from the radiator.
  
  Fig 3: Locating Radiator Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK RELEASE LEVER PROTECTOR
1. Disengage the 4 claws and remove the hood lock release lever protector.
Fig 4: Identifying Hood Lock Release Lever Protector And Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK ASSEMBLY
1. With Hood Courtesy Switch:
  1. Disconnect the connector.
2. Remove the 3 bolts.
  
  Fig 5: Locating Hood Lock Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the cable and remove the hood lock assembly.
  
  Fig 6: Identifying Hood Lock Assembly With Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
1. Disconnect the ambient temperature sensor connector.
  
  Fig 7: Locating Ambient Temperature Sensor Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Detach the clamp.
3. Disconnect the low pitched horn and high pitched horn connectors.
  
  Fig 8: Locating Low Pitched Horn And High Pitched Horn Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 2 bolts and hood lock support sub-assembly.
  
  Fig 9: Locating Hood Lock Support Sub-Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT COOLING FAN ECU CONNECTOR
1. Disconnect the cooling fan ECU connector.
2. Detach the clamp.
  
  Fig 10: Locating Cooling Fan ECU Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR UPPER SUPPORT SUB-ASSEMBLY
1. Remove the 4 bolts and radiator upper support sub-assembly.
  
  Fig 11: Identifying Radiator Upper Support Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY
1. Disconnect the No. 1 oil cooler inlet and No. 1 oil cooler outlet hoses from the No. 2 oil cooler outlet tube sub-assembly.
  
  Fig 12: Identifying Oil Cooler Outlet Tube Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the No. 1 transmission oil cooler hoses from the radiator.
3. Remove the 2 bolts and No. 2 oil cooler outlet tube sub-assembly.
REMOVE HEADLIGHT ASSEMBLY RH
1. Use the same procedures for the RH side and LH side.
  HINT: See REMOVAL
REMOVE RADIATOR SIDE DEFLECTOR RH
1. Disengage the 3 claws and remove the radiator side deflector RH.
  
  Fig 13: Identifying Radiator Side Deflector RH And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HEADLIGHT BRACKET RH
1. Remove the 3 nuts and headlight bracket RH.
  
  Fig 14: Locating Headlight Bracket RH And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PRESSURE FEED TUBE ASSEMBLY
1. Remove the 2 bolts.
  
  Fig 15: Locating Pressure Feed Tube Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT CUSHION
1. Remove the 2 radiator support cushions from the No. 1 radiator support.
Fig 16: Locating Radiator Support Cushions And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 RADIATOR SUPPORT
1. Detach the clamp.
2. Remove the 6 bolts and No. 1 radiator support.
  
  Fig 17: Locating Radiator Support And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR
1. Remove the 2 bolts and separate the condenser assembly from the radiator assembly with fan shroud and fan motor.
  
  Fig 18: Locating Condenser Assembly With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the radiator assembly with fan shroud and fan motor from the body.
  
  Fig 19: Removing Radiator Assembly With Fan Shroud And Fan Motor From Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FAN SHROUD WITH FAN MOTOR
1. Remove the 2 bolts and fan shroud with fan motor from the radiator.
  
  Fig 20: Identifying Fan Shroud With Fan Motor Radiator And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT LOWER
1. Remove the 2 radiator support lowers from the radiator assembly.
  
  Fig 21: Locating Radiator Support Lowers And Radiator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 RADIATOR SUPPORT
1. Remove the 2 bolts and No. 2 radiator support from the radiator.
  
  Fig 22: Identifying Radiator Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT INLET SUB-ASSEMBLY
1. Disconnect the inlet hose from the radiator.
2. Remove the bolt and inlet sub-assembly from the radiator.
  
  Fig 23: Locating Inlet Sub-Assembly And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002