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Emission Control System: Canister: Inspection

  1. INSPECT CHARCOAL CANISTER ASSEMBLY 
    1. Visually check the charcoal canister for cracks or damage.

      If cracks or damage are found, replace the charcoal canister assembly.

      Fig 1: Locating Charcoal Canister Assembly
      G05138273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check charcoal canister operation.
      1. With the purge port closed, blow 1.67 kPa (17.0 gf/cm2 , 0.24 psi) of air into the vent port, and check that air flows from the air inlet port. If the result is not as specified, replace the charcoal canister assembly.
        Fig 2: Checking Charcoal Canister Operation
        G05138274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. With the vent port closed, blow 1.10 kPa (11.2 gf/cm2 , 0.16 psi) of air to the air inlet port, and check that air flows from the purge port. If the result is not as specified, replace the charcoal canister assembly.
        Fig 3: Checking Purge Port
        G05138275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check for air leakage.
      1. Remove the air hose between ports A and B.
      2. Connect SST (pressure gauge) to the vent port of the charcoal canister.

        SST 09992-00242 

      3. While holding port B, with the purge port and the air inlet port closed and port A open, apply 19.6 kPa (0.2 kgf/cm2 , 2.81 psi) of pressurized air into the vent port, then confirm that pressure is retained for 1 minute.

        If the result is not as specified, replace the charcoal canister assembly.

        Fig 4: Checking Air Leakage
        G05138276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the leak detection pump.
      1. Remove the detection pump from the charcoal canister.
      2. Check that air flows from port A to B and then C.

        If the result is not as specified, replace the charcoal canister assembly.

        Fig 5: Checking Leak Detection Pump Air Flow
        G04975163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Connect the positive (+) lead to terminal 7 and the negative (-) lead to terminal 6.
      4. Check that the valve is closed.

        If the result is not as specified, replace the charcoal canister assembly.

      5. Install the detection pump.
        Fig 6: Locating Valve
        G04975164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002