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Home >> Toyota >> 2009 >> Sienna LE, AWD >> Repair and Diagnosis >> Brakes >> Traction Control >> Brake Control >> Anti-Lock Brake System >> Brake Warning Light Remains ON >> Inspection Procedure

Inspection Procedure

  1. CHECK DTC 
    1. Check if the ABS DTC is output (See DTC CHECK / CLEAR  ).

      Result 

      RESULT CHART

      Condition Proceed to
      DTC is not output A
      DTC is output B

    B: REPAIR CIRCUITS INDICATED BY OUTPUT DTCS 

    A: Go to next step 

  2. INSPECT SKID CONTROL ECU CONNECTOR SECURELY CONNECTED 
    1. Check the skid control ECU connector's connecting condition.

      OK: 

      The connector should be securely connected. 

    NG: CONNECT CONNECTOR TO ECU CORRECTLY 

    OK: Go to next step 

  3. INSPECT BATTERY 
    1. Check the battery voltage.

      Standard voltage: 

      10 to 14 V 

    NG: INSPECT CHARGING SYSTEM 

    OK: Go to next step 

  4. INSPECT SKID CONTROL ECU (IG1 TERMINAL VOLTAGE) 
    1. Disconnect the skid control ECU connector.
    2. Turn the ignition switch to the on position.
    3. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      S3-3 (IG1) - Body ground Ignition switch ON (IG) 10 to 14 V
    4. Fig 1: Identifying Skid Control ECU Connector Terminals
      G05139627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT) 

    OK: Go to next step 

  5. INSPECT SKID CONTROL ECU (GND TERMINAL CONTINUITY) 
    1. Disconnect the skid control ECU connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S3-1 (GND1) - Body ground Below 1 Ω
      S3-23 (GND2) - Body ground Below 1 Ω
    3. Fig 2: Identifying Skid Control ECU Connector Terminals
      G05139608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (GND CIRCUIT) 

    OK: Go to next step 

  6. INSPECT PARKING BRAKE SWITCH 
    1. Disconnect the parking brake switch connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      P6-1 - Body ground Parking brake switch ON (Switch pin free) Below 1 Ω
      P6-1 - Body ground Parking brake switch OFF (Switch pin pushed in) 10 kΩ or higher
      Fig 3: Inspecting Parking Brake Switch
      G05139629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE PARKING BRAKE SWITCH 

    OK: Go to next step 

  7. CHECK HARNESS AND CONNECTOR 
    1. Disconnect the skid control ECU connector and parking brake switch.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S3-12 (PKB) - P6-1 Below 1 Ω
      S3-12 (PKB) - Body ground 10 kΩ or higher
    3. Fig 4: Identifying Skid Control ECU Connector Terminals
      G05139630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (PKB CIRCUIT) 

    OK: Go to next step 

  8. INSPECT BRAKE FLUID LEVEL WARNING SWITCH 
    1. Remove the reservoir tank cap and strainer.
    2. Disconnect the brake fluid level warning switch connector.
    3. Measure the resistance according to the value(s) in the table below.

      HINT:

      A float is placed inside the reservoir. Its position can be changed by increasing/decreasing the level of brake fluid.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      B1-1 - B1-2 Float up (Switch OFF) 1.9 to 2.1 kΩ
      B1-1 - B1-2 Float down (Switch ON) Below 1 Ω

      HINT:

      If there is no problem after finishing the above check, adjust the brake fluid level to the MAX level.

    4. Fig 5: Checking Brake Fluid Level Warning Switch
      G05139631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY 

    OK: Go to next step 

  9. INSPECT HARNESS AND CONNECTOR (BETWEEN BRAKE FLUID LEVEL WARNING SW AND COMBINATION METER) 
    1. Disconnect the combination meter connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      C10-13 - B1-1 Below 1 Ω
      C10-13 - Body ground 10 kΩ or higher
      B1-2 - Body ground Below 1 Ω
    3. Fig 6: Identifying Brake Fluid Level Warning Switch Connector Terminals
      G05139632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (BRAKE FLUID LEVEL WARNING SWITCH CIRCUIT) 

    OK: Go to next step 

  10. CHECK HARNESS AND CONNECTOR (BETWEEN SKID CONTROL ECU AND COMBINATION METER ASSEMBLY) 
    1. Turn the ignition switch off.
    2. Disconnect the combination meter connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S3-19 (BRL) - C10-14 Below 1 Ω
      S3-19 (BRL) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 7: Identifying Skid Control ECU Connector Terminals And Combination Meter Assembly Connector Terminals
    G05139633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  11. INSPECT COMBINATION METER ASSEMBLY 
    1. Check the combination meter assembly (See HOW TO PROCEED WITH TROUBLESHOOTING ).

      HINT:

      If troubleshooting has been carried out according to the PROBLEM SYMPTOMS TABLE , refer back to the table and proceed to the next step before replacing the part.

    NG: REPLACE COMBINATION METER ASSEMBLY 

    OK: REPLACE BRAKE ACTUATOR ASSEMBLY