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Diagnosis System

  1. DESCRIPTION 

    When troubleshooting a vehicle with the diagnosis system, the only difference from the usual troubleshooting procedure is connecting the Techstream to the vehicle and reading various data output from the vehicle's clearance warning ECU. The clearance warning ECU records DTCs when the computer detects a malfunction in the computer itself or in its circuits.

    To check the DTCs, connect the Techstream to the DLC3 on the vehicle. The Techstream enables you to erase the DTCs, activate the various actuators, and check the freeze frame data and Data List.

  2. CHECK DLC3 
    1. The ECU uses ISO 15765-4 for communication. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format.

      If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness or connector.

      Fig 1: Identifying DLC3 Connector Terminals (CANL And BAT)
      G04828034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      DLC3 CONNECTOR TERMINALS CHART

      Symbols (Terminal No.) Terminal Description Condition Specified Condition
      SIL (7) - SG (5) Bus "+" line During transmission Pulse generation
      CG (4) - Body ground Chassis ground Always Below 1 Ω
      SG (5) - Body ground Signal ground Always Below 1 Ω
      BAT (16) - Body ground Battery positive Always 11 to 14 V
      CANH (6) - CANL (14) CAN bus line Ignition switch OFF(1) 54 to 69 Ω
      CANH (6) - CG (4) HIGH-level CAN bus line Ignition switch OFF(1) 200 Ω or higher
      CANL (14) - CG (4) LOW-level CAN bus line Ignition switch OFF(1) 200 Ω or higher
      CANH (6) - BAT (16) HIGH-level CAN bus line Ignition switch OFF(1) 6 kΩ or higher
      CANL (14) - BAT (16) LOW-level CAN bus line Ignition switch OFF(1) 6 kΩ or higher
      (1) Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the ignition switch, any other switches or the doors.

      HINT:

      If the display shows a communication error message after connecting the Techstream to the DLC3 and turning the ignition switch to the ON position, there is a problem with either the vehicle or the tool (Techstream only).

      • If communication is normal when the tester is connected to another vehicle, inspect the DLC3 on the original vehicle.
      • If communication is still impossible when the tester is connected to another vehicle, the problem is probably in the tester itself. Consult the Service Department listed in the tester's instruction manual.