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Headlight Assembly: Repair

  1. INSTALL HEADLIGHT PROTECTOR RETAINER UPPER 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlight protector retainer upper against the bosses and gradually file away until installation is possible.
      Fig 1: Identifying Headlight Protector Retainer Upper (Shaded Part)
      G05140791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the headlight protector retainer upper with the 2 screws.
    3. Fig 2: Identifying Headlight Protector Retainer Upper With Screws
      G05140792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL LOWER HEADLIGHT BRACKET 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the lower headlight bracket against the bosses and gradually file away until installation is possible.
      Fig 3: Cutting Off Part Shaded And Sand Smooth With Sandpaper
      G05140793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower headlight bracket with the 2 screws.
    3. Fig 4: Identifying Lower Headlight Bracket With Screws
      G05140794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL INNER HEADLIGHT MOUNTING BRACKET 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the inner headlight mounting bracket against the bosses and gradually file away until installation is possible.
      Fig 5: Cutting Off Part Shaded And Sand Smooth With Sandpaper
      G05140795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the inner headlight mounting bracket with the 2 screws.
      Fig 6: Identifying Inner Headlight Mounting Bracket With Screws
      G05140796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002