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Engine Oil Cooler: Installation

  1. INSTALL ENGINE OIL COOLER 
    1. Clean the oil cooler contact surface on the cooler mounting.
    2. Install a new O-ring to the oil cooler.
      Fig 1: Locating Oil Cooler Union Bolt
      G05136637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil cooler assembly with the union bolt.

      Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf) 

      Install the 2 water by-pass hoses with the bolt, 2 clamps, and 4 clips.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Fig 2: Locating Bolt, Clamps, And Clips
      G05136636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH  (See INSTALLATION )
  3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR  (See INSTALLATION )
  4. INSTALL NO. 2 MANIFOLD STAY  (See INSTALLATION )
  5. INSTALL EXHAUST PIPE ASSEMBLY 

    for 2WD:(See INSTALLATION )

    for 4WD:(See INSTALLATION )

  6. ADD ENGINE OIL  (See OIL PUMP  )
  7. ADD ENGINE COOLANT  (See REPLACEMENT )
  8. INSPECT FOR OIL LEAK  (See OIL PUMP  )
  9. CHECK ENGINE OIL LEVEL 
  10. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )