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Home >> Toyota >> 2009 >> RAV4 Base, 2.5 F, AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission - U140F >> Valve Body Assembly >> Installation

Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the 5 shift solenoid valves with the 5 bolts and 4 plates.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) for bolt A 

      11 N*m (112 kgf*cm, 8 ft.*lbf) for bolt B 

      Fig 1: Identifying Shift Solenoid Valves With Bolts And Plates
      G05539399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Each bolt length is indicated below.

      Bolt length: 

      12 mm (0.47 in.) for Bolt A 

      45 mm (1.77 in.) for Bolt B 

    2. Install the spring and check ball body.
      Fig 2: Identifying Spring And Check Ball Body
      G05582303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the groove of the manual valve with the pin of lever.
    4. Install the 17 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston spring and the check ball body to install it.
      • Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.
        Fig 3: Aligning Groove Of Manual Valve With Pin Of Lever
        G05582307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Each bolt length is indicated below.

      Bolt length: 

      25 mm (0.984 in.) for Bolt A 

      41 mm (1.614 in.) for Bolt B 

      45 mm (1.771 in.) for Bolt C 

  2. INSTALL TRANSMISSION WIRE 
    1. Coat the O-ring of the temperature sensor with ATF.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 5 shift solenoid valve connectors.
      Fig 4: Disconnecting Transmission Wire
      G05388269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 5: Locating Oil Strainer O-Ring
      G05539395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 6: Locating Oil Strainer
      G05388267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 3 magnets in the oil pan.
      Fig 7: Identifying Magnets In Oil Pan
      G05582293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket and oil pan with the 18 bolts.

      Torque: 7.6 N*m (77 kgf*cm, 67 in.*lbf) 

  5. INSTALL NO. 1 ENGINE UNDER COVER 
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    Fig 8: Locating Gasket And Oil Pan With Bolts
    G05539390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: 

    Toyota Genuine ATF WS or Equivalent 

  8. INSPECT TRANSAXLE FLUID LEVEL 
    1. Inspect the fluid level (See ON-VEHICLE INSPECTION  ).
  9. PERFORM RESET MEMORY 
    1. Perform the RESET MEMORY procedures (A/T initialization) (See INITIALIZATION  ).