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Home >> Toyota >> 2009 >> RAV4 Base, 2.5 F, AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission - U140F >> Automatic Transaxle Assembly >> Removal

Automatic Transaxle Assembly: Removal

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Remove the engine with transaxle (See REMOVAL ).
  2. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain ATF.
    2. Install a new gasket and the drain plug.

      Torque: 47 N*m (479 kgf*cm, 35 ft.*lbf) 

  3. REMOVE STARTER ASSEMBLY 
    1. Disconnect the starter connector.
    2. Open the terminal cap, and remove the nut and disconnect the starter wire.
      Fig 1: Locating Starter Connector
      G05582370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and starter.
      Fig 2: Locating Starter Bolts
      G05582371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DISCONNECT WIRE HARNESS 
    1. Disconnect the park/neutral position switch connector.
    2. Disconnect the transaxle wire connector.
    3. Disconnect the 2 speed sensor connectors.
    4. Disconnect the wire harness clamps.
  5. REMOVE TRANSMISSION OIL COOLER 
    1. Remove the oil cooler (See REMOVAL  ).
      Fig 3: Identifying Park/Neutral Position Switch Connector
      G06001641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE ENGINE MOUNTING BRACKET RR 
    1. Remove the 3 bolts and mounting bracket.
      Fig 4: Locating Mounting Bracket Bolts
      G05582373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE ENGINE MOUNTING BRACKET FR 
    1. Remove the 4 bolts and mounting bracket.
      Fig 5: Locating Mounting Bracket Bolts
      G05582374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and mounting bracket.
  9. REMOVE TRANSFER ASSEMBLY 
    1. Remove the transfer (See REMOVAL ).
      Fig 6: Locating Engine Mounting Bracket
      G05582375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Remove the flywheel housing under cover.
    2. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 7: Locating Flywheel Housing Under Cover Bolt
      G05388182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 lower side mounting bolts.
      Fig 8: Locating Lower Side Mounting Bolts
      G04976007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 5 upper side mounting bolts.
    5. Separate and remove the automatic transaxle.
      Fig 9: Locating Upper Side Mounting Bolts
      G04976006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY 
    1. Remove the ATF dipstick.
    2. Remove the bolt and oil filler tube.
      Fig 10: Locating ATF Dipstick
      G05582379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and cable bracket.
  13. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY