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Abs And Traction Actuator: Installation

  1. INSTALL BRAKE ACTUATOR WITH BRACKET 
    NOTE: When installing a new brake actuator, do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
    1. Install the actuator with bracket with the 3 nuts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      NOTE:
      • Tighten the 3 nuts uniformly in alphabetical order.
      • Be careful not to damage the brake tubes.
      • Do not drop the actuator. If dropped, replace it.
      Fig 1: Locating Actuator With Bracket And Nuts
      G06003395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the brake tube clamp to the bracket.
    Fig 2: Locating Brake Tube Clamp
    G06003389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT BRAKE LINES 
    1. Set each brake line in the correct position on the brake actuator as shown in the illustration.
      Fig 3: Identifying Brake Line In Position On Brake Actuator
      G06003388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a union nut wrench (10 mm), connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.

    Torque: without union nut wrench 

    15 N*m (155 kgf*cm, 11 ft.*lbf) 

    with union nut wrench 

    14 N*m (145 kgf*cm, 10 ft.*lbf) 

    HINT:

    • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
    • This torque value is effective when the union nut wrench is parallel to the torque wrench.
    Fig 4: Connecting Brake Lines On Actuator
    G06003398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CONNECTOR 
    1. Connect the connector and push the lock lever downward.
  4. FILL RESERVOIR WITH BRAKE FLUID  (See BRAKE FLUID )
  5. BLEED AIR FROM BRAKE MASTER CYLINDER  (See BRAKE PEDAL )
  6. BLEED AIR FROM BRAKE LINE  (See BRAKE PEDAL )
  7. BLEED AIR FROM ABS AND TRACTION ACTUATOR ASSEMBLY  (See BRAKE PEDAL )
    Fig 5: Pushing Lock Lever
    G06003399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. CHECK BRAKE FLUID LEVEL IN RESERVOIR  (See BRAKE FLUID )
  9. INSPECT FOR BRAKE FLUID LEAK 
  10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2AR-FE) 
    1. Install the air cleaner case (See INSTALLATION ).
  11. INSTALL AIR CLEANER CASE (for 2GR-FE) 
    1. Install the air cleaner case (See DISASSEMBLY ).
  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  13. CHECK ABS AND TRACTION ACTUATOR ASSEMBLY WITH TECHSTREAM 
    1. Check the ABS and traction actuator with the Techstream (See ABS AND TRACTION ACTUATOR ).
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