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Steering Gear: Removal

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. See INITIALIZATION .
  3. REMOVE COLUMN HOLE COVER SILENCER SHEET (See  REMOVAL  ) 
  4. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY 
    1. Fix the steering wheel with the seat belt in order to prevent rotation and damage to the spiral cable.
      Fig 1: Fixing Steering Wheel With Seat Belt
      G04474969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Put matchmarks in the sliding yoke and intermediate shaft.
    3. Loosen the bolt labeled A and remove the bolt labeled B to separate the sliding yoke.
      Fig 2: Putting Matchmarks In Sliding Yoke And Intermediate Shaft & Loosening Bolts
      G04474970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. DISCONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
    1. Remove the clip labeled A and disconnect the hole cover from the body.
      NOTE: Do not damage the clip labeled B.
      Fig 3: Removing No. 1 Steering Column Hole Cover Sub-Assembly Clips
      G04474971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT WHEELS 
  7. DISCONNECT NO. 2 TIE ROD END SUB-ASSEMBLY (See  REMOVAL  ) 
  8. DISCONNECT NO. 1 TIE ROD END SUB-ASSEMBLY 

    HINT:

    Use the same procedure described for the No. 2 tie rod end.

  9. REMOVE FRONT STABILIZER LINK ASSEMBLY LH (See  REMOVAL  ) 
  10. REMOVE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH.

  11. REMOVE FRONT NO. 1 STABILIZER BRACKET LH (See  REMOVAL  ) 
  12. REMOVE FRONT NO. 1 STABILIZER BRACKET RH 

    HINT:

    Use the same procedure described for the LH.

  13. REMOVE STEERING INTERMEDIATE SHAFT 
    1. Move the No. 1 column hole cover to the upper side of the vehicle and put matchmarks on the intermediate shaft and steering gear.
      NOTE: Do not damage the No. 1 hole cover when moving it.
    2. Remove the bolt and remove the intermediate shaft from the inside of the vehicle.
    3. Remove the No. 1 column hole cover from the steering gear.
      NOTE: Do not damage the No. 1 hole cover clip.
      Fig 4: Removing Steering Intermediate Shaft
      G04474972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE STEERING GEAR ASSEMBLY 
    1. Remove the 4 bolts and steering gear from the left side of the vehicle.

      HINT:

      Be careful not to hit the stabilizer bar when removing the steering gear.

      Fig 5: Removing Steering Gear Assembly
      G04474973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002