Back Door Glass: Installation

1. Using a brush or a sponge, coat the application area of the a new back window glass adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new back window glass adhesive dam as shown in the illustration.

Fig 1: Identifying Back Window Glass Adhesive Dam Application Area

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard Dimension 

1. Using a brush, coat the installation surface on the vehicle body with Primer M.
   Fig 2: Identifying Primer M Correct And Incorrect Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not coat the adhesive with primer M.
   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.
   Fig 3: Identifying Adhesive With Primer G Application Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   ADHESIVE DIMENSION
   
   

   Area	Dimension
   a	11.0 mm (0.433 in.)
   b	22.2 mm (0.874 in.)
   c	22.0 mm (0.866 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT:

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
3. Apply adhesive to the back door glass.

   Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all the adhesive within the time described in the table below.

      Usage Time Frame 

      TEMPERATURE SPECIFICATION
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the back door glass as shown in the illustration.
   Fig 4: Applying Adhesive To Back Door Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   ADHESIVE DIMENSION
   
   

   Area	Dimension
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	15.4 mm (0.606 in.)
   d	18.1 mm (0.713 in.)
   e	29.2 mm (1.150 in.)

4. Install the back window glass.
   1. Using suction cups, engage the 2 clips and install the back door glass.
      NOTE:

      • Check that the clips are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and back window glass.
   2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

      HINT:

      Press the back window glass with a force of 98 N (10 kgf, 22 lbf) or more.

      Fig 5: Identifying Back Door Glass Clips

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a scraper, remove any excess or protruding adhesive.

      HINT:

      Apply adhesive onto the glass rim.

   4. Hold the back door glass using protective tape until applied adhesive becomes hard.
      NOTE: Do not drive the vehicle within the time described in the table below.
      Fig 6: Removing Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Minimum Time 

      TEMPERATURE SPECIFICATION
      
      

      Temperature	Minimum Time prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

   5. Connect the 2 defogger wire connectors.

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.