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Differential Case: Inspection

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  1. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH 
    1. Using a dial indicator, measure the backlash of the side gear

      Standard backlash: 

      0.05 to 0.20 mm (0.00196 to 0.00787 in.) 

      Fig 1: Measuring Differential Side Gear Backlash
      G05582782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the backlash is not within the specified range, install the correct thrust washers to the side gear.

    2. Referring to the table below, select thrust washers which will adjust the backlash to within the specified range for both sides.

      Standard Thrust Washer Thickness 

      THRUST WASHER THICKNESS CHART

      Thickness (mm (in.)) Thickness (mm (in.))
      1.625 (0.0640) 1.825 (0.0719)
      1.725 (0.0679) -
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