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Engine Unit: Installation

  1. INSTALL RADIO SETTING CONDENSER 
    1. Install the radio setting condenser with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 1: Locating Radio Setting Condenser Bolt
      G06008851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL THERMOSTAT  (See INSTALLATION )
  3. INSTALL WATER INLET  (See INSTALLATION )
  4. INSTALL WATER INLET HOSE 
    1. Install the water inlet hose with the 2 clamps.
  5. INSTALL WATER BY-PASS HOSE 
    1. Install the water by-pass hose with the clamp.
    Fig 2: Locating Water Inlet Hose Clamp
    G06008850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 WATER BY-PASS PIPE 
    1. Install the No. 1 water by-pass pipe with the 2 bolts.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 3: Locating No. 1 Water By-Pass Pipe Bolts
      G06008849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT NO. 3 WATER BY-PASS HOSE 
    1. Connect the No. 3 water by-pass hose to the water inlet housing.
      Fig 4: Locating No. 3 Water By-Pass Hose
      G06008848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL VENTILATION HOSE 
    1. Install the ventilation hose.
  9. INSTALL EXHAUST MANIFOLD 
    1. Install a new gasket onto the exhaust manifold.
    2. Install the exhaust manifold with the 5 nuts.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 5: Locating Exhaust Manifold Nuts
      G06008847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL MANIFOLD STAY 
    1. Install the manifold stay with the 3 bolts.

      Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

      Fig 6: Locating Manifold Stay Bolts
      G06008846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Install the exhaust manifold heat insulator with the 4 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 7: Locating No. 1 Exhaust Manifold Heat Insulator Bolts
      G06008845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY 
    1. Apply engine oil to a new O-ring.
    2. Install the oil level dipstick with the bolt and the new O-ring.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 8: Locating Oil Level Dipstick Sub-Assembly
      G06008844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL IGNITION COIL ASSEMBLY 
    1. Install the 4 ignition coils with the 4 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  14. INSTALL FUEL INJECTOR ASSEMBLY  (See INSTALLATION )
  15. INSTALL NO. 1 DELIVERY PIPE SPACER  (See INSTALLATION )
  16. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY  (See INSTALLATION )
  17. CONNECT FUEL TUBE SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket to the intake manifold.
    2. Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts.

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

      Fig 9: Locating Intake Manifold Bolt And Nuts
      G06008843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the 2 water by-pass hoses.
    4. Connect the ventilation hose to the intake manifold.
    5. Install the air tube with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    6. Install the wire harness bracket.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  19. INSTALL FAN BELT ADJUSTING BAR 
    1. Install the bolt and fan belt adjusting bar.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      Fig 10: Locating Water By-Pass Hoses
      G06008842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL ENGINE HANGER  (See INSTALLATION )
  21. REMOVE ENGINE STAND 
    1. Attach the engine to the sling device with the chain block.
    2. Remove the engine from the engine stand.
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