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Oil Pump: Removal

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    2. HINT:

    (See REMOVAL ).

  2. INSTALL ENGINE STAND  (See REMOVAL )
  3. REMOVE INTAKE MANIFOLD  (See REMOVAL )
  4. DISCONNECT FUEL TUBE SUB-ASSEMBLY  (See REMOVAL )
  5. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY  (See REMOVAL )
  6. REMOVE FUEL INJECTOR ASSEMBLY  (See REMOVAL )
  7. REMOVE IGNITION COIL ASSEMBLY  (See REMOVAL )
  8. REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY  (See REMOVAL )
  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR  (See REMOVAL )
  10. REMOVE MANIFOLD STAY  (See REMOVAL )
  11. REMOVE EXHAUST MANIFOLD  (See REMOVAL )
  12. REMOVE VENTILATION HOSE  (See REMOVAL )
  13. REMOVE NO. 3 WATER BY-PASS HOSE  (See REMOVAL )
  14. REMOVE NO. 1 WATER BY-PASS PIPE  (See REMOVAL )
  15. REMOVE WATER BY-PASS HOSE  (See REMOVAL )
  16. REMOVE INLET WATER HOSE  (See REMOVAL )
  17. REMOVE WATER INLET  (See THERMOSTAT )
  18. REMOVE THERMOSTAT  (See REMOVAL )
  19. REMOVE RADIO SETTING CONDENSER  (See REMOVAL )
  20. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY  (See DISASSEMBLY )
  21. SET NO. 1 CYLINDER TO TDC / COMPRESSION  (See REMOVAL )
  22. REMOVE CRANKSHAFT PULLEY  (See INSTALLATION )
  23. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY  (See DISASSEMBLY )
  24. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove the 3 bolts and engine mounting bracket.
      2. Fig 1: Locating Engine Mounting Bracket Bolts
      G06042848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and oil filter bracket.
      3. Fig 2: Locating Oil Filter Bracket Mounting Bolts
      G05399212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 O-rings.
      4. Fig 3: Locating O-Rings
      G05399213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 19 bolts.
      Fig 4: Locating Timing Chain Cover Bolts
      G06009485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
      NOTE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

      HINT:

      Tape the screwdriver tip before use.

      Fig 5: Removing Timing Chain Cover
      G06009486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 3 O-rings.
      Fig 6: Locating Timing Chain O-Rings
      G05399216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 3 bolts and water pump.
      Fig 7: Locating Water Pump Bolts
      G05399217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the gasket.
    Fig 8: Identifying Gasket
    G05399218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE TIMING CHAIN COVER OIL SEAL 
    1. Place the timing chain cover on wooden blocks.
    2. Using a screwdriver, pry out the oil seal.
    NOTE: Do not damage the surface of the oil seal press fit hole.

    HINT:

    Tape the screwdriver tip before use.

    Fig 9: Removing Timing Chain Cover Oil Seal
    G06042856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE CHAIN TENSIONER SLIPPER  (See REMOVAL )
  27. REMOVE NO. 1 CHAIN VIBRATION DAMPER  (See REMOVAL )
  28. REMOVE CHAIN SUB-ASSEMBLY  (See REMOVAL )
  29. REMOVE NO. 2 CHAIN VIBRATION DAMPER 
    1. Remove the 2 bolts and No. 2 chain vibration damper.
    Fig 10: Locating No. 2 Chain Vibration Damper Bolts
    G05399221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE CRANKSHAFT TIMING SPROCKET 
    1. Remove the crankshaft timing sprocket.
  31. REMOVE NO. 2 CHAIN SUB-ASSEMBLY 
    1. Temporarily tighten the crank pulley bolt.
      Fig 11: Locating Crankshaft Timing Sprocket
      G05399225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the crankshaft 90° clockwise to align the adjusting hole of the oil pump drive shaft sprocket with the groove of the oil pump.
      NOTE: Do not rotate the crankshaft more than 90°. If the crankshaft is rotated too much without the timing chain installed, the valves may hit the pistons and cause damage.
    3. Remove the crank pulley bolt.
      Fig 12: Aligning Adjusting Hole Of Oil Pump Drive Shaft Sprocket
      G05399226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Insert a pin punch (3 mm) into the adjusting hole of the oil pump drive shaft sprocket to lock the gear in position, and then remove the nut.
      Fig 13: Inserting Pin Punch Into Adjusting Hole Of Oil Pump Drive Shaft Gear
      G05399227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt, chain tensioner plate, and spring.
      Fig 14: Identifying Bolt, Chain Tensioner Plate And Spring
      G05399228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the crankshaft timing sprocket, oil pump drive shaft gear, and No. 2 chain sub-assembly.
  32. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE  (See DISASSEMBLY )
    Fig 15: Identifying Crankshaft Timing Sprocket, Oil Pump Drive Shaft Gear And No. 2 Chain Sub-Assembly
    G05399229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY 
    1. Remove the 10 bolts and 2 nuts.
      Fig 16: Locating No. 2 Oil Pan Sub-Assembly Bolts And Nuts
      G05399251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the blade of oil pan seal cutter between the crankcase and oil pan. Cut through the sealer and remove the oil pan.
    NOTE: Be careful not to damage the contact surfaces of the crankcase, chain cover, and oil pan.
    Fig 17: Inserting Blade Of Oil Pan Seal Cutter Between Crankcase And Oil Pan
    G05387376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 3 bolts and oil pump.
Fig 18: Locating Oil Pump Assembly Bolts
G05399742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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