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Home >> Toyota >> 2009 >> Matrix Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Fuel System (2ZR-FE) >> Fuel Pump >> Removal

Fuel Pump: Removal

  1. REMOVE REAR SEAT CUSHION ASSEMBLY  (See REMOVAL )
  2. REMOVE REAR FLOOR SERVICE HOLE COVER 
    1. Remove the rear floor service hole cover.
    2. Disconnect the connector from the fuel suction tube assembly.
  3. DISCHARGE FUEL SYSTEM PRESSURE 
    1. Discharge fuel system pressure (See FUEL SYSTEM ).
      Fig 1: Locating Fuel Suction Tube Assembly Connector
      G06009696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction tube assembly.
      NOTE:
      • Check that there is no dirt or other foreign objects around the fuel tube joint before disconnecting it. Clean the joint if necessary.
      • It is necessary to prevent mud or dirt from entering the joint. If mud or dirt gets in the joint, the O-rings may not seal properly.
      • Only disconnect the joint by hand.
      • Do not bend, kink or twist the nylon tubes.
      • Protect the contact surfaces by covering it with a plastic bag.
    Fig 2: Pulling Fuel Tube Joint Out Of Plug Of Fuel Suction Tube Assembly
    G06042066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT FUEL TANK VENT HOSE 
    1. Disconnect the fuel tank vent hose.
      1. Pinch the retainer and pull the fuel tank vent connector out of the fuel tank to disconnect the fuel tank vent hose from the fuel suction plate.
        NOTE:
        • Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
        • It is necessary to prevent mud or dirt from entering the connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
        • Only disconnect the quick connector by hand.
        • Do not bend, kink or twist the nylon tubes.
        • Protect the connector by covering it with a plastic bag.
        • If the pipe and connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off the pipe carefully.
  7. REMOVE FUEL PUMP GAUGE RETAINER 
    1. Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) 

      HINT:

      • Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
      • Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
      Fig 3: Setting SST To Fuel Pump Gauge Retainer
      G06041879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, loosen the fuel pump gauge retainer.

      SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) 

      NOTE:
      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
      • Loosen the retainer by turning it counterclockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
      Fig 4: Loosening Fuel Pump Gauge Retainer
      G06009905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.
  8. REMOVE FUEL SUCTION TUBE ASSEMBLY 
    1. Remove the suction tube assembly from the fuel tank.
      NOTE: Make sure that the fuel sender gauge arm does not bend.
      Fig 5: Locating Suction Tube Assembly
      G06009770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the fuel tank.
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