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Engine Cooling System (2ZR-FE): Radiator: Removal

  1. REMOVE ENGINE UNDER COVER LH 
  2. REMOVE ENGINE UNDER COVER RH 
  3. REMOVE FRONT BUMPER ASSEMBLY (w/o Front Spoiler)  (See REMOVAL )
  4. REMOVE FRONT BUMPER ASSEMBLY (w/ Front Spoiler)  (See REMOVAL )
  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  6. DRAIN ENGINE COOLANT  (See REPLACEMENT  )
  7. REMOVE BATTERY  (See REMOVAL )
  8. REMOVE THERMISTOR ASSEMBLY 
  9. DISCONNECT RADIATOR RESERVE TANK HOSE 
    1. Disconnect the radiator reserve tank hose from the radiator assembly.
      Fig 1: Locating Radiator Reserve Tank Hose
      G06009391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT NO. 1 RADIATOR HOSE 
    1. Disconnect the No. 1 radiator hose from the radiator assembly.
      Fig 2: Locating No. 1 Radiator Hose
      G06009392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Disconnect the No. 2 radiator hose from the radiator assembly.
  12. DISCONNECT OIL COOLER HOSE (for Automatic Transaxle) 
    Fig 3: Locating No. 2 Radiator Hose
    G06009393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE UPPER RADIATOR SUPPORT 
    1. Remove the 2 bolts and 2 upper radiator supports.
    2. Remove the 2 radiator support cushions from the 2 upper radiator supports.
      Fig 4: Locating Bolts And Upper Radiator Supports
      G06009413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE HOOD LOCK ASSEMBLY 
  15. SEPARATE WATER BY-PASS HOSE 
    1. Separate the water by-pass hose from the 3 clamps.
    2. Disconnect the water by-pass hose from the radiator assembly.
      Fig 5: Locating Water By-Pass Hose Clamps
      G06009395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY 
    1. Remove the 2 bolts and hood lock support sub-assembly.
      Fig 6: Locating Hood Lock Support Sub-Assembly Bolts
      G06009396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disconnect the horn connector.
      Fig 7: Locating Horn Connector
      G06009397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and upper radiator support sub-assembly.
      Fig 8: Locating Upper Radiator Support Sub-Assembly Bolts
      G06009398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 2 FAN SHROUD 
    1. Remove the 2 bolts, disengage the 2 claws, and remove the No. 2 fan shroud from the radiator assembly.
      Fig 9: Locating Bolts, Claws And No. 2 Fan Shroud
      G06009399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE RADIATOR ASSEMBLY 
    1. Disconnect the cooling fan motor connector and wire harness clamp.
      NOTE: Be careful not to damage the connector.
      Fig 10: Locating Cooling Fan Motor Connector And Wire Harness Clamp
      G06009400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the radiator assembly with the fan shroud.
      NOTE: For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.
    3. Remove the 2 lower radiator supports.
      Fig 11: Identifying Lower Radiator Supports
      G06009401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE OIL COOLER HOSE (for Automatic Transaxle) 
    1. Disconnect the 2 oil cooler hoses from the radiator.
    2. Remove the 2 bolts and oil cooler hose.
      Fig 12: Locating Bolts And Oil Cooler Hose
      G06042765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FAN SHROUD 
    1. Remove the 2 bolts and fan shroud from the radiator assembly.
      Fig 13: Locating Fan Shroud Bolts
      G06009403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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