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Rear Axle Carrier: Installation

  1. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY (for 4WD) 
    1. Install the parking brake plate sub-assembly and the rear axle carrier sub-assembly to the rear axle hub and bearing assembly with the 4 bolts.

      Torque: 63 N*m (642 kgf*cm, 46 ft.*lbf) 

      Fig 1: Locating Rear Axle Hub And Bearing Assembly Bolts
      G06034313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR NO. 1 WHEEL BEARING DUST DEFLECTOR (for 4WD)  (See INSTALLATION  )
  3. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY (for 2WD) 
  4. INSTALL REAR AXLE ASSEMBLY (for 4WD)  (See INSTALLATION  )
  5. TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSEMBLY 
    1. Temporarily tighten the upper control arm assembly with the bolt and nut.
      Fig 2: Locating Upper Control Arm Assembly Bolt
      G06034334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Temporarily tighten the rear No. 1 suspension arm assembly with the bolt and nut.
      Fig 3: Locating Rear No. 1 Suspension Arm Assembly Bolt
      G06034337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the matchmarks and temporarily tighten the adjust cam and adjust bolt with the nut.
      Fig 4: Identifying Matchmarks On Camber Adjust Cam And Rear No. 1 Suspension Arm Assembly
      G06034336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR STABILIZER LINK ASSEMBLY 
    1. Install the rear stabilizer link assembly with the nut.

      Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud.

  8. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for 2WD)  (See INSTALLATION  )
    Fig 5: Installing Rear Stabilizer Link Assembly
    G06034343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR SPEED SENSOR WIRE (for 2WD) 
    1. Install the rear speed sensor wire with the bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  10. CONNECT REAR SPEED SENSOR WIRE (for 2WD)  (See INSTALLATION )
  11. INSTALL REAR SPEED SENSOR (for 4WD)  (See INSTALLATION  )
    Fig 6: Locating Rear Speed Sensor Wire With Mounting Bolt
    G06034344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY (for 4WD)  (See INSTALLATION  )
  13. APPLY HIGH TEMPERATURE GREASE (for 4WD)  (See REASSEMBLY )
  14. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD)  (See REASSEMBLY )
  15. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD)  (See REASSEMBLY )
  16. INSTALL PARKING BRAKE SHOE LEVER (for 4WD)  (See REASSEMBLY )
  17. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING (for 4WD)  (See REASSEMBLY )
  18. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (for 4WD)  (See REASSEMBLY )
  19. INSTALL PARKING BRAKE SHOE LEVER (for 4WD)  (See REASSEMBLY )
  20. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for 4WD)  (See REASSEMBLY )
  21. INSTALL PARKING BRAKE SHOE STRUT (for 4WD)  (See REASSEMBLY )
  22. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for 4WD)  (See REASSEMBLY )
  23. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING (for 4WD)  (See REASSEMBLY )
  24. INSTALL NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING (for 4WD)  (See REASSEMBLY )
  25. CHECK PARKING BRAKE INSTALLATION (for 4WD)  (See REASSEMBLY )
  26. TEMPORARILY TIGHTEN REAR AXLE SHAFT NUT (for 4WD)  (See INSTALLATION  )
  27. INSPECT REAR AXLE HUB BEARING LOOSENESS  (See ON-VEHICLE INSPECTION  )
  28. INSPECT REAR AXLE HUB RUNOUT  (See ON-VEHICLE INSPECTION  )
  29. INSTALL REAR DISC  (See REASSEMBLY )
  30. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE LEVER TRAVEL  (See ADJUSTMENT )
  31. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY  (See REPLACEMENT  )
  32. INSTALL REAR AXLE SHAFT NUT (for 4WD)  (See INSTALLATION  )
  33. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for 2WD) 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  35. STABILIZE SUSPENSION  (See INSTALLATION )
  36. FULLY TIGHTEN UPPER CONTROL ARM ASSEMBLY 
    1. Fully tighten the bolt and nut.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      NOTE:
      • When installing the bolt, stop the nut from rotating and tighten the bolt.
      • The final torque must be applied under standard vehicle height conditions.
        Fig 7: Locating Upper Control Arm Assembly Bolt
        G06034345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Fully tighten the nut.

      Torque: 140 N*m (1428 kgf*cm, 103 ft.*lbf) 

      NOTE: The final torque must be applied under standard vehicle height conditions.
      Fig 8: Locating Rear No. 1 Suspension Arm Assembly Nut
      G06034346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the matchmarks on the rear No. 2 suspension toe adjust plate and fully tighten the nut.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      NOTE: The final torque must be applied under standard vehicle height conditions.
      Fig 9: Identifying Matchmarks On Camber Adjust Cam And Rear No. 1 Suspension Arm Assembly
      G06034336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    HINT:

    (See REAR WHEEL ALIGNMENT (FOR DOUBLE WISHBONE TYPE SUSPENSION) )

  39. CHECK FOR SPEED SENSOR SIGNAL (w/ VSC) 

    HINT:

    (See TEST MODE PROCEDURE )

  40. CHECK FOR SPEED SENSOR SIGNAL (w/ ABS) 

    HINT:

    (See TEST MODE PROCEDURE )

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