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Front Door Speaker: Removal

  1. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)  (See DISASSEMBLY )
  2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL  (See DISASSEMBLY )
  3. REMOVE FRONT ARMREST UPPER BASE PANEL (w/o Power Window)  (See DISASSEMBLY )
  4. REMOVE FRONT ARMREST UPPER BASE PANEL (w/ Power Window)  (See DISASSEMBLY )
  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY  (See DISASSEMBLY )
  6. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY 
    1. Disconnect the connector.
    2. Drill out the 3 rivet heads using a drill with a bit diameter less than 4 mm (0.158 in.), and remove the No. 1 speaker assembly.
    3. Use the drill to remove the flange.
      CAUTION: Be careful as the cut rivets are very hot.
      NOTE: Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.
      Fig 1: Drilling Rivet Heads
      G06035774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Even if the flange is taken off, continue drilling and push out the remaining fragments using the drill.
    5. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.
  7. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (for 6 Speakers)  (See DISASSEMBLY )
  8. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for 6 Speakers) 
    1. Disengage the 3 claws and remove the front No. 2 speaker assembly.
      Fig 2: Identifying Front No. 2 Speaker Assembly And Claws
      G06035775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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