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Differential Case: Inspection

  1. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH 
  1. Measure the differential side gear backlash while holding 1 pinion gear toward the case.

    Standard backlash: 0.05 to 0.20 mm (0.00196 to 0.00787 in.) 

    If the backlash is not within the specified range, install the correct thrust washers to the side gear.

    Fig 1: Inspecting Differential Side Gear Backlash
    G04831567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Referring to the table below, select thrust washers which will adjust the backlash to within the specified range for both sides.

Thrust Washer Thickness 

THRUST WASHER THICKNESS CHART

Thickness mm (in.) Thickness mm (in.)
0.95 (0.0374) 1.10 (0.0433)
1.00 (0.0394) 1.15 (0.0453)
1.05 (0.0413) 1.20 (0.0472)