Shift And Select Lever Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.

REMOVE CONTROL SHIFT LEVER BUSHING
1. Remove the control shift lever bushing from the No. 2 selecting bellcrank.
  
  Fig 1: Locating Control Shift Lever Bushing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 SELECTING BELLCRANK DUST COVER
1. Remove the No. 1 selecting bellcrank dust cover from the No. 2 selecting bellcrank.
  
  Fig 2: Locating No. 1 Selecting Bellcrank Dust Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY
1. Remove the nut, wave washer, and No. 2 selecting bellcrank plate washer from the No. 2 selecting bellcrank.
  
  Fig 3: Locating Nut, Wave Washer, And No. 2 Selecting Bellcrank Plate Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the selecting bellcrank support sub-assembly from the No. 2 selecting bellcrank.
  
  Fig 4: Identifying Selecting Bellcrank Support Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 SELECTING BELLCRANK DUST COVER
1. Remove the No. 2 selecting bellcrank dust cover from the No. 2 selecting bellcrank.
  
  Fig 5: Locating No. 2 Selecting Bellcrank Dust Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 SELECTING BELLCRANK BUSHING
1. Remove the No. 2 selecting bellcrank bushing from the No. 2 selecting bellcrank.
  
  Fig 6: Locating No. 2 Selecting Bellcrank Bushing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 SHIFT LEVER INNER
1. Hold the shift and select lever shaft in a vise using aluminum plates.
  NOTE: Do not damage the shift and select lever shaft.
2. Using a pin punch ( 5 mm), remove the 2 shift inner lever slotted pins.
  NOTE: Do not damage the shift and select lever shaft.
3. Apply force to the No. 1 select return compression spring and No. 2 select return compression spring, then hold them in a vise using aluminum plates.
  
  Fig 7: Removing Shift Inner Lever Slotted Pins
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using 2 screwdrivers and a hammer, remove the select spring No. 2 seat snap ring from the shift and select lever shaft.
  HINT:
  
  Use a piece of cloth to keep the snap ring from flying.
  
  NOTE: Do not damage the shift and select lever shaft.
  
  Fig 8: Removing Select Spring No. 2 Seat Snap Ring From Shift And Select Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the No. 2 select spring seat, No. 2 select return compression spring, and No. 2 shift lever inner from the shift and select lever shaft.
  
  Fig 9: Identifying No. 2 Select Spring Seat, No. 2 Select Return Compression Spring And No. 2 Shift Lever Inner
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 SELECT SPRING SEAT
1. Remove the shift interlock plate, No. 1 select return compression spring and No. 1 select spring seat from the shift and select lever shaft.
  
  Fig 10: Identifying Shift Interlock Plate, No. 1 Select Return Compression Spring And No. 1 Select Spring Seat
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SHIFT INTERLOCK PLATE COVER
1. Remove the shift interlock plate cover from the shift interlock plate.
  
  Fig 11: Identifying Shift Interlock Plate Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 SHIFT LEVER INNER
1. Remove the No. 1 shift lever inner from the shift interlock plate.
  
  Fig 12: Identifying No. 1 Shift Lever Inner
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SELECT SPRING NO. 1 SEAT SHAFT SNAP RING
1. Using 2 screwdrivers and a hammer, remove the select spring No. 1 seat shaft snap ring.
  HINT:
  
  Use a piece of cloth to keep the snap ring from flying.
  
  NOTE: Do not damage the shift and select lever shaft.
  
  Fig 13: Removing Select Spring No. 1 Seat Shaft Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CONTROL SHAFT COVER OIL SEAL
1. Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.
  HINT:
  
  Tape the screwdriver tip before use to avoid damage.
  
  Fig 14: Removing Control Shaft Cover Oil Seal From Control Shaft Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002