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Installation (To 12/2010): Installation

WARNING: This page is about a different car, the 2011 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor and magnetic clutch with the 4 bolts.
      Fig 1: Identifying Compressor And Magnetic Clutch With Bolts
      GTY308306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf) 

      NOTE:

      Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

    2. Connect the connector.
  2. INSTALL SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the suction hose sub-assembly.
    4. Install the suction hose sub-assembly to the compressor and magnetic clutch with the nut.
      Fig 2: Identifying Suction Hose and Bolt
      GTY176131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  3. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO. 1 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant discharge hose No. 1.
    4. Install the cooler refrigerant discharge hose No. 1 to the compressor and magnetic clutch with the nut.
      Fig 3: Locating Cooler Refrigerant Discharge Hose No. 1 Bolt
      GTY201671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  4. INSTALL GENERATOR ASSEMBLY  . Refer to INSTALLATION - Step 1
  5. INSTALL V-RIBBED BELT  . Refer to INSTALLATION - Step 1
  6. INSTALL V-BANK COVER SUB-ASSEMBLY 
  7. INSTALL FRONT FENDER APRON SEAL RH 
  8. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  9. CHARGE REFRIGERANT  See step  2
  10. WARM UP ENGINE  See step  3
  11. INSPECT FOR REFRIGERANT LEAK  See step  4