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Transfer Oil: Replacement

  1. DRAIN TRANSFER OIL 
    1. Remove the 2 bolts and transfer dynamic damper.
      Fig 1: Locating Transfer Dynamic Damper Bolts
      G05629578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and transfer heat insulator.
      Fig 2: Locating Transfer Heat Insulator Bolts
      G05629579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 7 bolts and lower transfer case protector.
      Fig 3: Locating Lower Transfer Case Protector Bolts
      G05629580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the filler plug and gasket.
      Fig 4: Locating Filler Plug And Gasket
      G05629573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the drain plug and gasket, and drain the transfer oil.
    Fig 5: Locating Drain Plug And Gasket
    G05629582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. ADD TRANSFER OIL 
    1. Install a new gasket to the drain plug and then install the plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 6: Locating Drain Plug And Gasket
      G05629582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Add oil so that the oil level is between 0 to 5.0 mm (0 to 0.197 in.) from the bottom lip of the filler plug hole.
      NOTE:
      • Add oil slowly.
      • Add oil a little at a time, waiting several minutes between each addition of oil.
    3. Wait approximately 5 minutes and check that the oil level has not changed.
      Fig 7: Checking Oil Level
      G05158936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install a new gasket to the filler plug and then install the plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 8: Locating Filler Plug And Gasket
      G05629573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the lower transfer case protector with the 7 bolts.

      Torque: 14 N*m (139 kgf*cm, 10 ft.*lbf) 

      Fig 9: Locating Lower Transfer Case Protector Bolts
      G05629580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the transfer heat insulator with the 4 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 10: Locating Transfer Heat Insulator Bolts
      G05629579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the transfer dynamic damper with the 2 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 11: Locating Transfer Dynamic Damper Bolts
      G05629578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002