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Air Pump: Installation

  1. INSTALL AIR PUMP ASSEMBLY 
    1. Connect the 6 air pump insulators to the air pump and install the air pump to the bracket.
    2. Attach the 2 wire harness clamps to the bracket.
      Fig 1: Locating Air Pump Assembly Clamps
      G05637907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT NO. 1 AIR INJECTION SYSTEM HOSE 
    1. Connect the 2 hoses to the air pump.

      HINT:

      Connect the hoses so that the hose ends are aligned with the stoppers.

      Fig 2: Identifying Air Hose And Stopper
      G05637912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AIR PUMP INLET 
    1. Connect the air pump inlet to the 2 No. 1 air injection system hoses.

      HINT:

      Insert the inlet until the inlet stoppers are aligned with the hose ends.

    2. Install the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 3: Identifying Air Pump Inlet And Stopper
      G05637913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AIR PUMP ASSEMBLY WITH BRACKET 
    1. Install the air pump assembly with bracket to the vehicle.
      1. Insert the bracket tab into the slot and insert the stud bolt into the bracket hole as shown in illustration A. Then slide the bracket.
      2. Insert the bracket tab into the slot shown in illustration B.
      3. Install the 2 bolts and 2 nuts.

        Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

        Fig 4: Locating Stud Bolt
        G05637914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 air pump connectors and attach the 3 wire harness claws.
  5. INSTALL NO. 3 AIR INJECTION SYSTEM HOSE 
    1. Connect the No. 3 hose so that its paint mark aligns with the rib of the air pump as shown in the illustration below labeled A.

      HINT:

      Make sure the direction of the hose clamp is as shown in the illustration.

    2. Connect the clamp to the No. 3 hose shown in the illustration below labeled B. Then insert the clip of the clamp into the bracket.
      Fig 5: Locating Wire Harness Claws
      G05637904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Align the paint mark of the No. 3 hose with the edge of the clamp.

    3. Connect the No. 3 hose to the air tube shown in the illustration below labeled C.

      HINT:

      • Make sure the paint mark of the No. 3 hose is facing upward.
      • Make sure the direction of the hose clamp is as shown in the illustration.
    4. Connect the clamp to the No. 3 hose and wire harness shown in the illustration below labeled D. Then insert the clip of the clamp into the body hole.

      HINT:

      Align the paint mark of the No. 3 hose and paint mark of the wire harness with the edge of the clamp.

  6. INSTALL NO. 2 AIR INJECTION SYSTEM HOSE 
    1. Connect the No. 2 hose so that its paint mark aligns with the rib of the air pump as shown in the illustration below labeled E.

      HINT:

      Make sure the direction of the hose clamp is as shown in the illustration.

    2. Connect the No. 2 hose to the air tube shown in the illustration below labeled F.

      HINT:

      • Make sure the paint mark of the No. 2 hose is facing upward.
      • Make sure the direction of the hose clamp is as shown in the illustration.
    3. Connect the 2 white colored clamps to the No. 2 hose and wire harness shown in the illustration below labeled G.

      HINT:

      • Make sure the paint mark of the No. 2 hose is facing upward.
      • Make sure the position of the hose clamp is as shown in the illustration.
    4. Connect the black colored clamp to the No. 2 hose and wire harness shown in the illustration below labeled H. Then insert the clip of the clamp into the body hole.

      HINT:

      Align the paint mark of the No. 2 hose and paint mark of the wire harness with the edge of the clamp.

      Fig 6: Identifying Air Injection System Hose Installation Position
      G05637916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL AIR CLEANER ASSEMBLY  (See INSTALLATION )
  8. INSTALL AIR CLEANER HOSE ASSEMBLY  (See INSTALLATION )
  9. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  10. INSTALL FRONT FENDER APRON SEAL FRONT RH 
    1. Push in the clip indicated by the arrow in the illustration to install the fender splash shield.
    2. Install the 3 bolts and screw.
  11. INSTALL FRONT FENDER LINER RH 
    1. Install the fender liner with the 5 clips.
    2. Using a T30 "TORX" socket, install the 3 screws.
    3. Connect the liner to the front bumper cover with the screw.
      Fig 7: Identifying Bolts And Screw
      G05637901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH  (See INSTALLATION )
  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
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